Mechanically agitated processes

Butane-Naphtha Catalytic Liquid-Phase Oxidation. Direct Hquid-phase oxidation ofbutane and/or naphtha [8030-30-6] was once the most favored worldwide route to acetic acid because of the low cost of these hydrocarbons. Butane [106-97-8] in the presence of metallic ions, eg, cobalt, chromium, or manganese, undergoes simple air oxidation in acetic acid solvent (48). The peroxidic intermediates are decomposed by high temperature, by mechanical agitation, and by action of the metallic catalysts, to form acetic acid and a comparatively small suite of other compounds (49). Ethyl acetate and butanone are produced, and the process can be altered to provide larger quantities of these valuable materials. Ethanol is thought to be an important intermediate (50) acetone forms through a minor pathway from isobutane present in the hydrocarbon feed. Formic acid, propionic acid, and minor quantities of butyric acid are also formed. 

Ton-exchange systems in process appHcations may be batch, semicontinuous, or continuous. Batch operations are not common but, where used, involve a ketde with mechanical agitation. Injecting with air or an inert gas is an alternative. A screened siphon or drain valve is requited to prevent resin from leaving with the product stream. 

Description An agitated dryer is defined as one on which the housing enclosing the process is stationaiy while solids movement is accomplished by an internal mechanical agitator. Many forms are in use, including batch and continuous versions. 

To produce foam in batch processes, mechanical agitators are used almost exclusively. The gas can either be introduced through the free surface by the entraining action of the impeller or alternatively sparged beneath the impeller. In such batch operation, the liquid... 

To 40 g. of dry chitin in a 500-ml. beaker is added 200 ml. of concentrated hydrochloric acid (c.p., sp. gr. 1.18), and the mixture is heated on a boiling water bath for 2.5 hours with continuous mechanical agitation. At the end of this time solution is complete, and 200 ml. of water and 4 g. of Norite are added. The beaker is transferred to a hot plate, and the solution is maintained at a temperature of about 60° and is stirred continuously during the process of decolorization. After an hour the solution is filtered through a layer of a filter aid such as Filter-Cel. The filtrate is usually a pale straw color however, if an excessive color persists, the decolorization may be repeated until the solution becomes almost colorless. The filtrate is concentrated under diminished pressure at 50° until the volume of the solution is 10-15 ml. The white crystals of glucosamine hydrochloride are... 

Based on the practical history of scale-up, most fermentation processes for alcohol and organic acid production have followed the concepts of geometric similarity and constant power per unit volume. From the above concept, and as a strong basis for translation of process criteria, only physical properties of the process were considered in the scale-up calculation. For power consumption in an agitated vessel, there is a fixed relation between impeller speed, N, and impeller diameter, l)t. The constant power per unit volume, for a mechanical agitated vessel is given by ... 

TNT Coated RDX. 60g of molten TNT are added to a w slurry of 540g of finely divided RDX (w ppt from acet soln) under mechanical agitation. The temp of the TNT-RDX slurry is maintained at about 90° and stirring is contd for 0.5 hr. After cooling to about 50°, the TNT-coated RDX is recovered by filtrn. The RDX thus treated, and presumed to be 10% coated or a 90/10 RDX/TNT mixt, is further blended by hand after rolling to crush any aggregates formed during the process... 

Laboratory reactor for studying three-phase processes can be divided in reactors with mobile and immobile catalyst particles. Bubble (suspension) column reactors, mechanically stirred tank reactors, ebullated-bed reactors and gas-lift reactors belong the class of reactors with mobile catalyst particles. Fixed-bed reactors with cocurrent (trickle-bed reactor and bubble columns, see Figs. 5.4-7 and 5.4-8 in Section 5.4.1) or countercurrent (packed column, see Fig. 5.4-8) flow of phases are reactors with immobile catalyst particles. A mobile catalyst is usually of the form of finely powdered particles, while coarser catalysts are studied when placing them in a fixed place (possibly moving as in mechanically agitated basket-type reactors). 

In liquid-solid extraction (LSE) the analyte is extracted from the solid by a liquid, which is separated by filtration. Numerous extraction processes, representing various types and levels of energy, have been described steam distillation, simultaneous steam distillation-solvent extraction (SDE), passive hot solvent extraction, forced-flow leaching, (automated) Soxh-let extraction, shake-flask method, mechanically agitated reflux extraction, ultrasound-assisted extraction, y -ray-assisted extraction, microwave-assisted extraction (MAE), microwave-enhanced extraction (Soxwave ), microwave-assisted process (MAP ), gas-phase MAE, enhanced fluidity extraction, hot (subcritical) water extraction, supercritical fluid extraction (SFE), supercritical assisted liquid extraction, pressurised hot water extraction, enhanced solvent extraction (ESE ), solu-tion/precipitation, etc. The most successful systems are described in Sections 3.3.3-3.4.6. Other, less frequently... 

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