Reynolds number mass transfer

Consider a non-Newtonian fluid with power-law index n and consistency index m. Construct appropriate dimensionless representations for the Reynolds, Schmidt, and mass transfer Peclet numbers. 

If the Reynolds number is based on the sphere diameter, as defined earlier, then the group of terms prior to the integral in (11-93) is proportional to the inverse of the mass transfer Peclet number. The general expression for the mass transfer boundary layer thickness is... 

Hence, the Schmidt nnmber is 3600. If spherical pellets of solid sucrose with a diameter of 1 mm fall through this 20 wt% aqueous solution at a settling velocity of 6.5 cm/min, then the Reynolds number is 0.60, which corresponds to the upper limit of creeping flow. The mass transfer Peclet number is about 2000. The assumptions embedded in the boundary layer model are justified, as sucrose dissolves in solution. At the equatorial position of the pellet where 9 = njl radians. 

Biot for heat transfer Biot for mass transfer Gukhman number Heat transfer factor Mass transfer factor Nusselt number Prandtl number Reynolds number Schmidt number Sherwood number Stanton number... 

Let us begin with the system of mass transfer for flow in a conduit Figure 11-2 illustrates the correlation for heat and mass transfer. Note that the additional parameter as L/D is used in the regimes of laminar and transition flow. Also note that the heat and mass transfer can be described by one correlation at high Reynolds numbers (i.e., 5000 or more). This means that the turbulent mass transfer Nusselt number (by analogy) to equation (6-21) is... 

FIG U RE 12.1 Product of the mass transfer Stanton number (St = k/ut) and Schmidt number (Sc = v/D) vs plate Reynolds number (Re = u LIv) with Schmidt number as parameter (Modified from the original Higashino, M. and M.G. Stefan. 2004. Water Environmental Research 76, 292-300.) kc is the water-side mass transfer coefficient at the sediment-water interface (cmh ), V is the kinematic viscosity of water (cm h ), Z) is the diffusivity of gypsum in water (cm h ), is the friction velocity at the sediment-water interface (cmh ), L is the gypsum plate length (cm). 

For hquid systems v is approximately independent of velocity, so that a plot of JT versus v provides a convenient method of determining both the axial dispersion and mass transfer resistance. For vapor-phase systems at low Reynolds numbers is approximately constant since dispersion is determined mainly by molecular diffusion. It is therefore more convenient to plot H./v versus 1/, which yields as the slope and the mass transfer resistance as the intercept. Examples of such plots are shown in Figure 16. 

Flow Past Bodies. A fluid moving past a surface of a soHd exerts a drag force on the soHd. This force is usually manifested as a drop in pressure in the fluid. Locally, at the surface, the pressure loss stems from the stresses exerted by the fluid on the surface and the equal and opposite stresses exerted by the surface on the fluid. Both shear stresses and normal stresses can contribute their relative importance depends on the shape of the body and the relationship of fluid inertia to the viscous stresses, commonly expressed as a dimensionless number called the Reynolds number (R ), EHp/]1. The character of the flow affects the drag as well as the heat and mass transfer to the surface. Flows around bodies and their associated pressure changes are important. 

The constant depends on the hydraulic diameter of the static mixer. The mass-transfer coefficient expressed as a Sherwood number Sh = df /D is related to the pipe Reynolds number Re = D vp/p and Schmidt number Sc = p/pD by Sh = 0.0062Re Sc R. ... 

Using this simplified model, CP simulations can be performed easily as a function of solution and such operating variables as pressure, temperature, and flow rate, usiag software packages such as Mathcad. Solution of the CP equation (eq. 8) along with the solution—diffusion transport equations (eqs. 5 and 6) allow the prediction of CP, rejection, and permeate flux as a function of the Reynolds number, Ke. To faciUtate these calculations, the foUowiag data and correlations can be used (/) for mass-transfer correlation, the Sherwood number, Sb, is defined as Sh = 0.04 S c , where Sc is the Schmidt... 

The rate of mass transfer in the liquid phase in wetted-waU columns is highly dependent on surface conditions. When laminar-flow conditions prevail without the presence of wave formation, the laminar-penetration theory prevails. When, however, ripples form at the surface, and they may occur at a Reynolds number exceeding 4, a significant rate of surface regeneration develops, resulting in an increase in mass-transfer rate. 

Not only is the type of flow related to the impeller Reynolds number, but also such process performance characteristics as mixing time, impeller pumping rate, impeller power consumption, and heat- and mass-transfer coefficients can be correlated with this dimensionless group. 

Impeller Reynolds number and equations for mixing power for particle suspensions are in Sec. 5. Dispersion of gasses into liquids is in Sec. 14. Usually, an increase in mechanical agitation is more effective than is an increase in aeration rate for improving mass transfer. 

The comparison of the magnitude of the two resistances clearly indicates whether tire metal or the slag mass transfer is rate-determining. A value for the ratio of the boundary layer thicknesses can be obtained from the Sherwood number, which is related to the Reynolds number and the Schmidt number, defined by... 

When the two liquid phases are in relative motion, the mass transfer coefficients in eidrer phase must be related to die dynamical properties of the liquids. The boundary layer thicknesses are related to the Reynolds number, and the diffusive Uansfer to the Schmidt number. Another complication is that such a boundaty cannot in many circumstances be regarded as a simple planar interface, but eddies of material are U ansported to the interface from the bulk of each liquid which change the concenuation profile normal to the interface. In the simple isothermal model there is no need to take account of this fact, but in most indusuial chcumstances the two liquids are not in an isothermal system, but in one in which there is a temperature gradient. The simple stationary mass U ansfer model must therefore be replaced by an eddy mass U ansfer which takes account of this surface replenishment. 

When bodr phases are producing eddies a more complicated equation due to Mayers (1962) gives the value of the mass transfer coefficient in terms of the Reynolds and Schmidt numbers which shows that die coefficient is proportional to... 

Mass velocities are still much smaller than in production reactors, and Reynolds numbers based on particle diameter are frequently much less than 100. Consequently flow is not similar to that in commercial reactors, and heat and mass transfer are much poorer. 

Coolant flow is set by the designed temperature increase of the fluid and needed mass velocity or Reynolds number to maintain a high heat transfer coefficient on the shell side. Smaller flows combined with more baffles results in higher temperature increase on the shell side. Reacting fluid flows upwards in the tubes. This is usually the best plan to even out temperature bumps in the tube side and to minimize temperature feedback to avoid thermal runaway of exothermic reactions. 

The relationship between adsorption capacity and surface area under conditions of optimum pore sizes is concentration dependent. It is very important that any evaluation of adsorption capacity be performed under actual concentration conditions. The dimensions and shape of particles affect both the pressure drop through the adsorbent bed and the rate of diffusion into the particles. Pressure drop is lowest when the adsorbent particles are spherical and uniform in size. External mass transfer increases inversely with d (where, d is particle diameter), and the internal adsorption rate varies inversely with d Pressure drop varies with the Reynolds number, and is roughly proportional to the gas velocity through the bed, and inversely proportional to the particle diameter. Assuming all other parameters being constant, adsorbent beds comprised of small particles tend to provide higher adsorption efficiencies, but at the sacrifice of higher pressure drop. This means that sharper and smaller mass-transfer zones will be achieved. 

The correlation studies of heat and mass transfer in pellet beds have been investigated by many, usually in terms of the. /-factors (113-115). According to Chilton and Colburn the two. /-factors are equal in value to one half of the Fannings friction factor / used in the calculation of pressure drop. The. /-factors depend on the Reynolds number raised to a factor varying from —0.36 to —0.68, so that the Nusselt number depends on the Reynolds number raised to a factor varying from 0.64 to 0.32. In the range of the Reynolds number from 10 to 170 in the pellet bed, jd should vary from 0.5 to 0.1, which yields a Nusselt number from 4.4 to 16.1. The heat and mass transfer to wire meshes has received much less attention (110,116). The correlation available shows that the /-factor varies as (Re)-0-41, so that the Nusselt number varies as (Re)0-69. In the range of the Reynolds number from 20 to 420, the j-factor varies from 0.2 to 0.05, so that the Nusselt number varies from 3.6 to 18.6. The Sherwood number for CO is equal to 1.05 Nu, but the Sherwood number for benzene is 1.31 Nu. 

When the gas velocities are increased, both the Reynolds number and the Nusselt number would increase, while the ratio Nu/Re decreases with (Re) to the —0.4 to —0.6 power. An increase in gas velocities would improve on the heat and mass transfer coefficients from gas to wall, but would also increase the fraction of heat that is not given up to the wall and the fraction of benzene that never goes near the wall due to the reduction in residence time. 

Naturally, there are two more Peclet numbers defined for the transverse direction dispersions. In these ranges of Reynolds number, the Peclet number for transverse mass transfer is 11, but the Peclet number for transverse heat transfer is not well agreed upon (121, 122). None of these dispersions numbers is known in the metal screen bed. A special problem is created in the monolith where transverse dispersion of mass must be zero, and the parallel dispersion of mass can be estimated by the Taylor axial dispersion theory (123). The dispersion of heat would depend principally on the properties of the monolith substrate. Often, these Peclet numbers for individual pellets are replaced by the Bodenstein numbers for the entire bed... 

The results of Massimilla et al., 0stergaard, and Adlington and Thompson are in substantial agreement on the fact that gas-liquid fluidized beds are characterized by higher rates of bubble coalescence and, as a consequence, lower gas-liquid interfacial areas than those observed in equivalent gas-liquid systems with no solid particles present. This supports the observations of gas absorption rate by Massimilla et al. It may be assumed that the absorption rate depends upon the interfacial area, the gas residence-time, and a mass-transfer coefficient. The last of these factors is probably higher in a gas-liquid fluidized bed because the bubble Reynolds number is higher, but the interfacial area is lower and the gas residence-time is also lower, as will be further discussed in Section V,E,3. 

The results reported for beds of small particles (1 mm diameter and less) are in substantial agreement on the fact that the presence of solid particles tends to decrease the gas holdup and, as a consequence, the gas residencetime. This fact may also support the observations of gas absorption rate by Massimilla et al. (Section V,E,1) if it is assumed that a decrease of absorption rate caused by a decrease of residence time outweighs the increase of absorption rate caused by increase of mass-transfer coefficient arising from the increase in bubble Reynolds number. These results on gas holdup are in... 

An attempt has been made by Johnson and co-workers to relate such theoretical results with experimental data for the absorption of a single carbon dioxide bubble into aqueous solutions of monoethanolamine, determined under forced convection conditions over a Reynolds number range from 30 to 220. The numerical results were found to be much higher than the measured values for noncirculating bubbles. The numerical solutions indicate that the mass-transfer rate should be independent of Peclet number, whereas the experimentally measured rates increase gradually with increasing Peclet number. The discrepancy is attributed to the experimental technique, where-... 

If the surface over which the fluid is flowing contains a series of relatively large projections, turbulence may arise at a very low Reynolds number. Under these conditions, the frictional force will be increased but so will the coefficients for heat transfer and mass transfer, and therefore turbulence is often purposely induced by this method. 

In defining a 7-factor (jd) for mass transfer there is therefore good experimental evidence for modifying the exponent of the Schmidt number in Gilliland and Sherwood s correlation (equation 10.225). Furthermore, there is no very strong case for maintaining the small differences in the exponent of Reynolds number. On this basis, the /-factor for mass transfer may be defined as follows ... 

Experimental results for fixed packed beds are very sensitive to the structure of the bed which may be strongly influenced by its method of formation. GUPTA and Thodos157 have studied both heat transfer and mass transfer in fixed beds and have shown that the results for both processes may be correlated by similar equations based on. / -factors (see Section 10.8.1). Re-arrangement of the terms in the mass transfer equation, permits the results for the Sherwood number (Sh1) to be expressed as a function of the Reynolds (Re,) and Schmidt numbers (Sc) ... 

Kramers(581 carried out experiments on heat transfer to particles in a fixed bed and has expressed his results in the form of a relation between the Nussell, Prandtl and Reynolds numbers. This equation may be rewritten to apply to mass transfer, by using the analogy between the two processes, giving ... 

In addition to momentum, both heat and mass can be transferred either by molecular diffusion alone or by molecular diffusion combined with eddy diffusion. Because the effects of eddy diffusion are generally far greater than those of the molecular diffusion, the main resistance to transfer will lie in the regions where only molecular diffusion is occurring. Thus the main resistance to the flow of heat or mass to a surface lies within the laminar sub-layer. It is shown in Chapter 11 that the thickness of the laminar sub-layer is almost inversely proportional to the Reynolds number for fully developed turbulent flow in a pipe. Thus the heat and mass transfer coefficients are much higher at high Reynolds numbers. 

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