Lactic acid whey ultrafiltrate

Ultrafiltration may be distinguished from other membrane operations by example When reverse osmosis is used to process whey, it passes only the water and some of the lactic acid (due to the solubihty of lactic acid in RO membranes). Nanofiltration used on whey will pass most of the sodium salts while retaining the calcium salts and most of the lactose. Microfiltration will pass everything except the particulates and the bacteria. 

Separation of lactic and propionic acids. The lactose fraction in the sweet whey permeate from cheese whey ultrafiltration can be fermented to produce lactic acid. In conjunction with the fermentation step, inorganic membranes have been tested in a continuous process to separate the lactic acid. This approach improves the productivity and reduces energy consumption compared to a conventional fermentation process. In addition, it produces a cell-free product. In a conventional process, some cells, although immobilized, are often detached and released to the product Zirconia membranes with a MWCX) of 20,000 daltons were operated at 42 C and a crossflow velocity of 2-5 m/s for this purpose [Boyaval et al., 1987]. The resulting permeate flux is 12-16 L/hr-m. To... 

Continuous lactic acid production from whey permeate is carried out in a process that consists of three separate operations in (1) a bioreactor, (2) an ultrafiltered (UF) model, and (3) an ED cell. With the UF process, recycling of all or part of the biomass is achieved. It is also possible to separate low molecular weight metabolites, such as sodium lactate, resulting from lactose fermentation. This product can then be extracted and concentrated continuously by ED. A disadvantage of continuous lactic acid production is, however, that it tends to clog the ultrafiltration membranes, which restricts permeate flow (Bazinet, 2004). 

Ultrafiltration (UF) is another membrane separation method used to purify liquids. UF is commonly used for recovery of proteins and in food and pharmaceutical applications. It is useful for separating permanent emulsions since the oil droplets will not pass through the membrane. UF is used for the removal of fine colloidal particles, and for recovery of dyes from wastewater. In many applications such as whey processing UF and RO are used in series. The valuable proteins are recovered by UF, and permeate from the UF system is sent to the RO system. The remaining sugars and salts are concentrated in the RO system by removing water. The concentrated permeate can then be fermented to produce ethanol, lactic acid or other products. 

Li Y, Shahbazi A (2006), Lactic acid recovery from cheese whey fermentation broth nsing combined ultrafiltration and nanofiltration membranes , AppZ. Biochem. Biotechnol., 129-H2,985-996. 

Many authors have evaluated the performances of membrane processes as separation units. Gonzalez et al (2007) studied an integrated process for food-grade lactic acid production from whey ultrafiltrate the process consisted in a sequence of steps, such as fermentation, ultraflltration, ion exchange, RO and final concentration by vacuum evaporation. The highest contribution to the total investment cost was the concentration step, whereas the fermentation step required the highest operating cost. The proposed process was demonstrated to be economically viable as summarized in Table 23.2. 

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