Ionizing radiation sterilization

Pharmaceutical products can be sterilized by steam sterilization, dry-heat sterilization, filtration sterilization, gas sterilization, and ionizing-radiation sterilization. The USP provides monographs and standards for biological indicators required to test the validity of the sterilization process. These products must also be tested for pyrogens—fever-producing substances that arise from microbial contamination most likely thought to be endotoxins or lipopolysaccharide in the bacterial outer cell membrane. 

Generally, sterility is synonym with the absence of any viable microorganisms including their spores. Currently, the available sterilization methods include heat sterilization (steam and hot-air sterilization), cold sterilization (gas sterilization, sterilization by ionizing radiation), sterilization by aqueous solution (aldehydes, peracetic acid, hypochlorite, hydrogen peroxide), and sterilization by filtration methods. The choice of method is based on recommendations in medicinal literature, legal requirements, and the compatibility of a medical product with the method used. The decision for a particular method has to take the following factors into consideration [954] ... 

Polybutene can be cross-linked by irradiation at ambient temperature with y-rays or high energy electrons in the absence of air. The performance of articles manufactured from polybutene is only slightly affected by ionizing radiation at doses below 30 kGy (3 Mrad) (26). PMP is also relatively stable to P-and y-radiation employed in the sterilization of medical suppHes (27). 

A sterilization process may thus be developed without a full microbiological background to the product, instead being based on the ability to deal with a worst case condition. This is indeed the situation for official sterilization methods which must be capable of general application, and modem pharmacopoeial recommendations are derived firm a careful analysis of experimental data on bacterial spore survival following treatments with heat, ionizing radiation or gas. 

Dressings are described in the British Pharmacopoeia (1993). Methods for their sterilization include autoclaving, dry heat, ethylene oxide and ionizing radiation. Any... 

Five sterilization processes are described in the USP steam, dry-heat, filtration, gas, and ionizing radiation. All are commonly used for parenteral products, except gas and ionizing radiation, which are widely used for devices and surgical materials. To assist in the selection of the sterilization method, certain basic information and data must be gathered. This includes determining... 

One can see by the complexity of these types of manufacturing procedures that much care and attention to detail must be maintained by the manufacturer. This sterile manufacturing procedure must then be validated to prove that no more than 3 containers in a lot of 3000 containers (0.1%) are nonsterile. Ultimately, it is the manufacturer s responsibility to ensure the safety and efficacy of the manufacturing process and the absence of any adverse effect on the product, such as the possible formation of substances toxic to the eye, an ever-present possibility with gas sterilization or when using ionizing radiation. For ophthalmic products sterilized by terminal sterilization (sterilization in the final sealed container, e.g., steam under pressure), the sterilization cycle must be validated to ensure sterility at a probability of 106 or greater. 

Aqueous suspensions are prepared in much the same manner, except that before bringing the batch to final volume with additional sterile water, the solid that is to be suspended is previously rendered sterile by heat, by exposure to ethylene oxide or ionizing radiation (gamma or electrons), or by dissolution in an appropriate solvent, sterile filtration, and aseptic crystallization. The sterile solid is then added to the batch, either directly or by first dispersing the solid in a small portion of the batch. After adequate dispersion, the batch is brought to final volume with sterile water. Because the eye is... 

When an ophthalmic ointment is manufactured, all raw material components must be rendered sterile before compounding unless the ointment contains an aqueous fraction that can be sterilized by heat, filtration, or ionizing radiation. The ointment base is sterilized by heat and appropriately filtered while molten to remove extraneous foreign particulate matter. It is then placed into a sterile steam-jacketed kettle to maintain the ointment in a molten state under aseptic conditions, and the previously sterilized active ingredients) and excipients are added aseptically. While still molten, the entire ointment may be passed through a previously sterilized colloid mill for adequate dispersion of the insoluble components. 

Nonaqueous liquids, semi-solids, and dry powders dry heat at 160°C/120 minutes then dry heat under alternative conditions of time and temperature to achieve a sterility assurance level of 10 6 then an alternative to dry heat, e.g., ionizing radiation with a minimum absorbed dose of not less than 25 kGy then a validated alternative irradiation dose (according to ISO 11137) then aseptic filtration and aseptic processing and then the use of presterilized components and aseptic compounding or filling... 

After aflatoxin contamination, perhaps the next most important factor that has a negative effect on human health and food quality is the presence of food borne bacteria. Several routes for reduction of the risk are currently under extensive investigation. One such means of risk reduction is the utilization of ionizing radiation treatments on meat food products. Ionizing radiation has been demonstrated to be an effective method to reduce or eliminate several species of food borne human pathogens such as Salmonella, Campylobacter, Listeria, Trichinella, and Yersinia Chapter 23). If proper processing conditions are used, it is possible to produce high quality, shelf-stable, commercially sterile muscle foods. 

Haimson, J., Proceedings of the Conference on Sterilization by Ionizing Radiation 1, Johnson Johnson, Multiscience Publications Ltd., Montreal (1974). 

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