Form stamping

PrMezistenz, /. preexistence, pragbar, a. capable of being stamped. Prage-anstalt. /. mint, -form, /. (stamping) mold, matrix. 

Cutting is still used in the production of films from celluloid or poly(tetrafluoroethylene) intermediate forms. Stamping is only used for special parts. Recently, some engineering plastics have been reshaped by forging, for example, ultra-high-molar-mass poly(ethylene) or poly(p-hydroxy benzoate). 

Addition of Solder through Pre-Forms. Solder foil pre-forms (stamped solder foil) can be added to through-hole parts to augment solder volume (see Fig. 47.20). This approach is expensive and apphcation of the pre-forms is tedious and time-consuming. 

Linus Pauling is portrayed on this 1977 Volta stamp The chemical formulas depict the two resonance forms of ben zene and the explosion in the background symbolizes Pauling s efforts to limit the testing of nuclear weapons... 

Injection-molded articles can be decorated by in-mold labeling or by post-mold decoration. In the former method, printed film is inserted into the mold cavity before injection. The plastic forms an intimate contact with the graphic material. Post-mold decoration includes hot stamping, dry offset printing, and decal printing. 

CD-ROM disks are nearly identical to the weU-known compact disk-digital audio (CD-DA short CD). The information on a CD-ROM is stamped in the form of clearly defined pits on the disk surface during the disk s manufacture, using injection mol ding or injection stamping techniques. A metal stamper transfers the digital information to the disk s surface. 

Fig. 13. Various forming operations (a) backward extmsion (b) deep drawing (c) spinning (d) bending (e) stretching (f) stamping (g) coining (h)...

Conventional thermoforming of sheet and film is appHcable to the production of skylights, radomes, signs, curved wiadshields, prototype production of body parts for automobiles, skimohiles, boats, etc. Because BPA polycarbonate is malleable, it can be cold-formed like metal, and may be cold-roUed, stamped, or forged. 

Starch pyrodextrins and British gums have the abiUty, in aqueous dispersion, to form films capable of bonding like or unlike materials. Thus, they have uses as adhesives for envelopes, postage stamps, and other products. These dextrins are used in glass-fiber siting to protect the extmded fiber from abrasion, and as binders for metal core castings, water color paints, briquettes, and many other composite materials (qv). 

Forming-Die Alloys. The tonnage of slab zinc used in this appHcation is small. The use of zinc alloy dies started in the aircraft industry during World War II (119). Zinc-based alloys cast in sand and plaster molds continue to be used for short-mn dies for steel and aluminum stampings in the automotive and aircraft industries (120). Considerable cost savings are realized with these low melting zinc-based alloys which are easy to poHsh, machine, weld, and remelt. 

Bending. The smallest radius over which strip of a particular alloy can be formed without failing is important in the selection of materials for a given appHcation. The industry tests formabiHty using samples cut from strip material to rank materials and thereby indicate whether a particular alloy/temper is suited for an appHcation (15). Performance of the material in actual stamping is the best final judge of suitabiHty. 

Cladding may be less expensive than selective electro deposition when coatings greater than 1 p.m of a noble metal are required, but may be more expensive than electro deposition for thinner coatings. Selective techniques are most easily used for sheet metal substrates that are to be machine stamped and formed into contacts. Clad noble metals are considerably more ductile (and less hard) than comparable electro deposits and, therefore, are better suited to forming operations. Contacts that are made into separate parts from rod by screw machining are usually coated on all exposed surfaces by barrel electroplating. 

Base Metal Finishes. The low cost of base metal finishes obviates selective coating. Electro deposition is used for 0.5—5 p.m thick coatings of tin and tin—lead alloy, usually about 50 wt % Sn, 50 wt % Pb, on electronic connector contacts, on contacts at the edges of printed circuit boards, and on terminals. Sheet copper alloys that have been coated with tin—lead alloy are widely used for contacts that are stamped and then formed into the desired shapes, such as pins having a closed end and sockets. Aluminum connectors that have utility—industrial appHcations are more thickly coated, and hot-dipping in molten tin is common. 

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