Fine papers, starch

Sunrez. [Sequa] Water-soluble starch insdubiliztn for fine paper coating. 

High-shear pumps will reduce the molecular weight of starch and thus its efficiency. Progressive cavity positive displacement pumps are recommended. Wet-end starch solutions are generally stored at 4% concentration, being reduced to below 1% concentration at the point of addition for fine paper and below 2% concentration for board and industrial grades. 

Replacing a wet process product with the equivalent semi-dry product in fine paper machines resnlted in increased flocculation in a number of trials, necessitating a redaction in the starch or polymer addition in order to regain formation. 

On a fine paper machine, size press starch addition is typically 1.2 gsm per side. For a 70 gsm copier grade this equates to 34 kg/t. Hence if a mill is running 10% broke the returned size press starch amounts to 3.4 kg/t in the furnish. This can have considerable impact on wet-end chemistry. Size press starch is of necessity viscosity-reduced, and so contributes little to the paper strength on recycling. However, it is believed that while the starch chains are too short to bridge between fibres in the forming sheet, it may contribute to an increase in relative bonded area after pressing. 

For production of woodfree uncoated and coated fine papers up to 40 kg starch per ton of paper are applied. 3 to 10 kg starch is added at the wet end, with the aim of internal strength improvement and retention increase. The major share of the starch is added to the sheet in surface treatment. A mass balance on a typical fine paper machine has shown, that more than 90% of the added starch is retained in the final paper product. Losses occur mainly during the sheet forming process in the wire section due to insufficient retention. Starch which is not held back in the paper is discharged with the process effluents to the waste water treatment plant, where a complete biodegradation process follows. 

Dissolve 36 g. of p-toluidine in 85 ml. of concentrated hydrochloric acid and 85 ml. of water contained in a 750 ml. conical flask or beaker. Cool the mixture to 0° in an ice-salt bath with vigorous stirring or shaking and the addition of a httle crushed ice. The salt, p-toluidine hydrochloride, will separate as a finely-divided crystalline precipitate. Add during 10-15 minutes a solution of 24 g. of sodium nitrite in 50 ml. of water (1) shake or stir the solution well during the diazotisation, and keep the mixture at a temperature of 0-5° by the addition of a httle crushed ice from time to time. The hydrochloride wUl dissolve as the very soluble diazonium salt is formed when ah the nitrite solution has been introduced, the solution should contain a trace of free nitrous acid. Test with potassium iodide - starch paper (see Section IV,60). 

Dissolve 34 g. of o-nitroaniline in a warm mixture of 63 ml. of concentrated hydrochloric acid and 63 ml. of water contained in a 600 ml. beaker. Place the beaker in an ice - salt bath, and cool to 0-5° whilst stirring mechanically the o-nitroaniline hydrochloride will separate in a finely-divided crystalline form. Add a cold solution of 18 g. of sodium nitrite in 40 ml. of water slowly and with stirring to an end point with potassium iodide - starch paper do not allow the temperature to rise above 5-7 . Introduce, whilst stirring vigorously, a solution of 40 g. of sodium borofluoride in 80 ml. of water. Stir for a further 10 minutes, and filter the solid diazonium fluoborate with suction on a sintered glass funnel. Wash it immediately once with 25 ml. of cold 5 per cent, sodium borofluoride solution, then twice with 15 ml. portions of rectified (or methylated) spirit and several times with ether in each washing stir... 

Add 101 g. (55 ml.) of concentrated sulphuric acid cautiously to 75 ml. of water contained in a 1 htre beaker, and introduce 35 g. of finely-powdered wi-nitroaniline (Section IV,44). Add 100-150 g. of finely-crushed ice and stir until the m-nitroaniUne has been converted into the sulphate and a homogeneous paste results. Cool to 0-5° by immersion of the beaker in a freezing mixture, stir mechanically, and add a cold solution of 18 g. of sodium nitrite in 40 ml. of water over a period of 10 minutes until a permanent colour is immediately given to potassium iodide - starch paper do not allow the temperature to rise above 5-7° during the diazotisation. Continue the stirring for 5-10 minutes and allow to stand for 5 minutes some m-nitrophenjddiazonium sulphate may separate. Decant the supernatant Uquid from the solid as far as possible. 

Place 130 ml. of concentrated hj drochloric acid in a 1 - 5 litre round-bottomed flask, equipped ith a mechanical stirrer and immersed in a freezing mixture of ice and salt. Start the stirrer and, when the temperature has fallen to about 0°, add 60 g. of finely-crushed ice (1), run in 47 5 g. (46 5 ml.) of pure aniline during about 5 minutes, and then add another 60 g. of crushed ice. Dissolve 35 g. of sodium nitrite in 75 ml. of water, cool to 0-3°, and run in the cold solution from a separatory funnel, the stem of which reaches nearly to the bottom of the flask. During the addition of the nitrite solution (ca. 20 minutes), stir vigorously and keep the temperature as near 0° as possible by the frequent addition of crushed ice. There should be a slight excess of nitrous acid (potassium iodide-starch paper test) at the end of 10 minutes after the last portion of nitrite is added. 

Starch is a polysaccharide found in many plant species. Com and potatoes are two common sources of industrial starch. The composition of starch varies somewhat in terms of the amount of branching of the polymer chains (11). Its principal use as a flocculant is in the Bayer process for extracting aluminum from bauxite ore. The digestion of bauxite in sodium hydroxide solution produces a suspension of finely divided iron minerals and siUcates, called red mud, in a highly alkaline Hquor. Starch is used to settle the red mud so that relatively pure alumina can be produced from the clarified Hquor. It has been largely replaced by acryHc acid and acrylamide-based (11,12) polymers, although a number of plants stiH add some starch in addition to synthetic polymers to reduce the level of residual suspended soHds in the Hquor. Starch [9005-25-8] can be modified with various reagents to produce semisynthetic polymers. The principal one of these is cationic starch, which is used as a retention aid in paper production as a component of a dual system (13,14) or a microparticle system (15). 

Forty-three grams (0.25 mole) of />-bromoaniline (Note 1) and 20 cc. of water are warmed in a 400-cc. beaker until the bromoaniline melts, and then 50 cc. of concentrated hydrochloric acid (sp. gr. 1.19) is added with mechanical stirring. The mixture is heated and stirred until solution is practically complete (Note 2). The beaker is then set in a dish of ice water and the solution is stirred as it cools in order to precipitate the />-bromoaniline hydrochloride in fine crystals. A few small pieces of ice are added and the cold (about 0-5 °) suspension is diazotized with a solution of 18 g. of sodium nitrite in 36 cc. of water to an end point with starch-iodide paper. 

The first thing you need is an adsorbant, a porous material that can suck up liquids and solutions. Paper, silica gel, alumina (ultrafine aluminum oxide), corn starch and kitty litter (unused) are all fine adsorbants. Only the first three are used for chromatography. You may or may not need a solid support with these. Paper hangs together, is fairly stiff, and can stand up by itself. Silica gel, alumina, corn starch, and kitty litter are more or less powders and will need a solid support to hold them. 

The solution is filtered and cooled, and 35 gms. cone, sulphuric acid are added. The whole is then cooled to 12° (external cooling), and treated with a solution of 21 gms. sodium nitrite in 50 c.cs. water during i hour with continuous stirring until a distinct and permanent reaction is given with starch-iodide paper. The diazo sulphanilic acid separates out as fine crystals, which are filtered off, but not dried. 

The number of spots (impurities) in fine starches varies from 15 to 28 per sq. dm., in ordinary starches from 145 to 148, and in inferior qualities from 700 to 800. As few as possible should be present in starches for use in the manufacture of fine white papers or in the dressing of white or pale coloured fabrics. 

---