Filler Compressed powder

Many processes consist of multiple streams, such as multiple-head fillers for powder fills or multicavity molds for tablet compression. Each stream must be considered a separate process. There are two general situations ... 

Major components of the pressed powder blusher include the powder phase and binder (or oil) phase. Components of the powder phase include mineral powder fillers such as talc (a magnesium silicate), mica (a magnesium ahuninum silicate), sericite (a form of hydrated mica), and kaolin (known as China clay). Talc is the most popular of all fillers used, as it tends to be virtually transparent depending on the particle size, and it is very soft to the touch. Although mica is also used extensively as a result of its transparency and smooth texture, it often exhibits a shiny appearance with skin application and has poor compression characteristics when used in a pressed powder. Modern non-oil control formulations rarely contain kaolin, as it tends to exhibit course texture, an extremely matte appearance, and excessive oil-absorption capabilities. Dry binders are also used to allow tlie compressed powder to retain form these include metallic soaps such as zinc stearate and magnesium stearate and... 

Attempts have been made to improve the mechanical properties of these cements by adding reinforcing fillers (Lawrence Smith, 1973 Brown Combe, 1973 Barton et al, 1975). Lawrence Smith (1973) examined alumina, stainless steel fibre, zinc silicate and zinc phosphate. The most effective filler was found to be alumina powder. When added to zinc oxide powder in a 3 2 ratio, compressive strength was increased by 80 % and tensile strength by 100 % (cements were mixed at a powder/liquid ratio of 2 1). Because of the dilution of the zinc oxide, setting time (at 37 °C) was increased by about 100%. As far as is known, this invention has not been exploited commercially. 

In a further attempt to improve properties, Brauer, McLaughlin Huget (1968) examined the use of alumina as a reinforcing filler. Alumina is considerably more rigid than fused quartz. They achieved a considerable increase in strength. The preferred composition was the powder defined in Table 9.4, which had a compressive strength of 91 MPa. This zinc oxide based powder was the one most commonly used in subsequent studies by Brauer and coworkers. We shall refer to it as the EBA powder for it is the one used in commercial formulations and in a number of experimental studies. 

Most capsules are filled on piston-tamp machines. These are fully automatic fillers in which pistons or tamping pins lightly compress the individual doses of powders into plugs (sometimes referred to as slugs ) and eject the plugs into the empty capsule bodies. The compression forces are low, often in the range of 50 200 N, or about 50-100-fold less than typical tablet compression forces. Hence, the plugs frequently will have the consistency of very soft compacts and will not be able to be recovered intact from the filled capsule. 

In cold molding, the compound is compacted in a mold at around room temperature. The compressing operation is similar to that employed in the production of KBr pellets from powdered KBr. The compound generally contains a lot of filler and binder. The compacted material is removed from the mold and placed in an oven where it becomes cross-linked. Ceramic materials are often produced using cold molding. 

Low- or medium-luster powder (aspect ratio 1 10 to 1 15), mainly used as a highly compressible, white, lustrous filler with excellent skin feel... 

CA 41,7073 (1947) (Utilization of powdered coal as a fuel) C)Kirk Othmer 4 (1949), 126 407 (Uses of finely pulverized coal in dynamites, as fillers for various purposes and as a fuel either in pulverized form or compressed into briquettes) D)A. Fitton, InstPetroleum Review 3, 18-26 (1946) CA 45, 7771 (1951) (Discussion on the history of the use of pulverized coal and the possibilities and problems involved in its use in present-day industry) E)B. Ghosh A.A. Orning,... 

The novolac foams are made by mixing the solid (powdered) oligomer (70 parts), carbon filler (30 parts), and hardener (hexamethylenetetramine) in a vibromixer and then press-molding the mixture for one hour at 150 °C, at a compression of 30-40% of the initial volume39). Casting compositions curable at room temperature are made from resol cold hardening oligomers 83). 

Another application of PTFE dispersions is the preparation of a variety of compositions with other materials, such as mineral fillers, other polymers in powdered form by co-coagulation. The dispersion of the other component is blended with the PTFE dispersion and the blend is then coagulated. The resulting composition can be processed by extrusion with lubricants (see processing of fine powders) or by compression molding.16... 

Microcrystalline Cellulose. Microcrystalline cellulose is a purified, partially depolymerized cellulose that occurs as a white, odorless, tasteless, crystalline powder composed of porous particles. It is widely used in pharmaceutical dosage forms, primarily as a filler-binder in oral tablets and capsules with both wet granulation and direct compression processes. Microcrystalline cellulose was marketed first in 1964 by the FMC Corporation under name Avicel PH in four different particle size grades, each with different properties.37 Addition of Avicel into a spray-dried lactose-based formulation overcame compressibility problems. At the same time, the lactose enhanced the flowability of the Avicel products available at that time. The direct compression tableting process became a reality, rather than a concept, partially because of the availability of Avicel. As of 2007, Avicel PH is commercially available in 10 types with different particle size, density, and moisture grades that have different properties and applications (Table 7.6).38 Other brands of microcrystalline cellulose are also available on the pharmaceutical market, including Pharmacel 101 and 102 from DMV International and Emcocel 50 M and 90 M from JRS Pharma. 

Tablet diluent Inert substance used as filler to create desired bulk, flow properties, and compression characteristics in preparation of tablets Dibasic calcium phosphate, kaolin, lactose, mannitol, microcrystalline cellulose, powdered cellulose, precipitated calcim carbonate, sorbitol, starch...

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