Ethylene oxide Processes with oxygen

Process Technology Considerations. Innumerable complex and interacting factors ultimately determine the success or failure of a given ethylene oxide process. Those aspects of process technology that are common to both the air- and oxygen-based systems are reviewed below, along with some of the primary differences. 

For the same production capacity, the oxygen-based process requires fewer reactors, all of which operate in parallel and are exposed to reaction gas of the same composition. However, the use of purge reactors in series for an air-based process in conjunction with the associated energy recovery system increases the overall complexity of the unit. Given the same degree of automation, the operation of an oxygen-based unit is simpler and easier if the air-separation plant is outside the battery limits of the ethylene oxide process (97). 

Scientific Design. Company, Inc Ethylene glycol Ethylene and oxygen or ethylene oxide Process features variable feed capabilities with high-quality product 55 1998... 

It is most conveniently obtained by the Wacker-chemie s oxidation process. In this process ethylene is oxidised with oxygen in presence of the catalyst solution (Scheme 18). 

There are 12 producers of ethylene oxide ia the United States. Table 9 shows the plant locations, estimated capacities, and types of processes employed. The total U.S. production capacity for 1992 was ca 3.4 x 10 metric tons. The percentages of total domestic production made by the air- and oxygen-based processes are ca 20 and 80%, respectively. The largest producer is Union Carbide Corp. with approximately one-third of the United States ethylene oxide capacity. About 94% of domestic ethylene oxide capacity is located on the Gulf Coast near secure and plentiful ethylene suppHes. Plans for additional U.S. production ia the 1990s have been announced by Union Carbide (incremental expansions), Eormosa Plastics (at Pt. Comfort, Texas), and Shell (at Geismar, Louisiana) (101). 

Because the epoxidation with Tl(III) is stoichiometric to produce Tl(I), reoxidation is needed. Halcon has patented processes based on such epoxidation to yield ethylene oxide (200—203). The primary benefits of such a process are claimed to be high yields of ethylene oxide, fiexibihty to produce either propylene oxide or ethylene oxide, and the potential of a useful by-product (acetaldehyde). Advances usiag organic hydroperoxides ia place of oxygen for reoxidation offer considerable promise, siace reaction rates are rapid and low pressures can be used. 

Unsteady-State Direct Oxidation Process. Periodic iatermption of the feeds can be used to reduce the sharp temperature gradients associated with the conventional oxidation of ethylene over a silver catalyst (209). Steady and periodic operation of a packed-bed reactor has been iavestigated for the production of ethylene oxide (210). By periodically varyiag the inlet feed concentration of ethylene or oxygen, or both, considerable improvements ia the selectivity to ethylene oxide were claimed. 

The composition of the gas mixture, which is introduced into the tube bundle reactor (tubes of 6-12 m length and 20-50 mm diameter, filled with the Ag catalyst) consists of 15-50 vol % ethylene, 5-9% oxygen, as much as 60% methane as dilution gas, and 10-15% carbon dioxide. The reaction therefore proceeds above the upper explosion limit. The ethylene conversion runs up to 10% per cycle through the reactor. The ethylene oxide selectivity amounts to 75-83 % maximum. The formed ethylene oxide is recovered by scrubbing with water and the newly formed carbon dioxide is separated from the cycle gas, e.g., by hot potash washing process. 

GP 2] [R 2] New microstructured silver platelets have no initial activity for ethylene oxide formation [26, 40]. After treatment with the OAOR process, a small increase in activity was observed. After 1000 h of operation under oxygen conditions, larger amounts of ethylene oxide were produced. 

Colorless, reactive gas. Oxygen was not present in the initial atmosphere of the Earth, although at 50 % it is the most common element in the crust of the Earth (oxides, silicates, carbonates, etc.). The compound with hydrogen is remarkable. The hydrides of all other elements are unpleasant compounds, but H20 is the molecule of life. The 02 found in the air today, of which it makes up 20 %, was formed in the process of evolution by photosynthesis of algae, which then also allowed life on solid land. Oxidation with oxygen became and is still the dominant pathway of life forms for obtaining energy (respiration). Used in medicine in critical situations. Oxidations play a key role in chemistry (sulfuric acid, nitric acid, acetic acid, ethylene oxide, etc.). The ozone layer in space protects the Earth from cosmic UV radiation. Ozone (03) is used in the... 

Alfol Also called the Conoco process and the Muhlheim process. The same name is used for the products as well. A process for making linear primary alcohols, from C2 to C28, from ethylene. The ethylene is reacted with triethyl aluminum, yielding higher alkyl aluminums These are oxidized with atmospheric oxygen under mild conditions to aluminum alkoxides, which are then hydrolyzed by water to the corresponding alcohols ... 

A recent study (1) has demonstrated that the electrochemical oxidation of hydroxide ion yields hydroxyl radical ( OH) and its anion (O"-). These species in turn are stabilized at glassy carbon electrodes by transition-metal ions via the formation of metal-oxygen covalent bonds (unpaired d electron with unpaired p electron of -OH and O- ). The coinage metals (Cu, Ag, and Au), which are used as oxygen activation catalysts for several industrial processes (e.g., Ag/02 for production of ethylene oxide) (2-10), have an unpaired electron (d10s1 or d9s2 valence-... 

Oxidation is the first step for producing molecules with a very wide range of functional groups because oxygenated compounds are precursors to many other products. For example, alcohols may be converted to ethers, esters, alkenes, and, via nucleophilic substitution, to halogenated or amine products. Ketones and aldehydes may be used in condensation reactions to form new C-C double bonds, epoxides may be ring opened to form diols and polymers, and, finally, carboxylic acids are routinely converted to esters, amides, acid chlorides and acid anhydrides. Oxidation reactions are some of the largest scale industrial processes in synthetic chemistry, and the production of alcohols, ketones, aldehydes, epoxides and carboxylic acids is performed on a mammoth scale. For example, world production of ethylene oxide is estimated at 58 million tonnes, 2 million tonnes of adipic acid are made, mainly as a precursor in the synthesis of nylons, and 8 million tonnes of terephthalic acid are produced each year, mainly for the production of polyethylene terephthalate) [1]. 

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