Ease of fabrication

Poly etrafluoroethylene is manufactured and sold in three forms granular, fine powder, and aqueous dispersion each requires a different fabrication technique. Granular resins are manufactured in a wide variety of grades to obtain a different balance between powder flows and end use properties (Pig. 1). Pine powders that are made by coagulating aqueous dispersions also are available in various grades. Differences in fine powder grades correspond to their usefulness in specific appHcations and to the ease of fabrication. Aqueous dispersions are sold in latex form and are available in different grades. A variety of formulation techniques are used to tailor these dispersions for specific appHcations. 

Miscellaneous Applications. CeUular plastics have been used for display and novelty pieces from their eady development. Polystyrene foam combines ease of fabrication with lightweight, attractive appearance, and low cost to make it a favorite in these uses. PhenoHc foam has its principal use in doral displays. Its abiHty to hold large amounts of water for extended periods is used to preserve cut dowers. CeUular poly(vinyl chloride) is used in toys and athletic goods, where its toughness and ease of fabrication into intricate shapes have been valuable. 

Because of the low operating temperature and ease of fabrication for low power units, PFFCs are the most likely fuel cell to be introduced in portable power packs. PFFCs in sizes of 300—500 W are being considered as a power source, eg, 4-h duration, 300 W, 1.2 kW, for the modem soldier operating in the enclosed environment of a self-contained protective suit, which has faciUties for air conditioning, radio communication, etc. Analytic Power Corp. (Boston) is assessing the use of PFFCs for this appHcation. 

Materials of Construction. Tanks are constmcted from a number of materials based on cost and availabiHty of the material, ease of fabrication, resistance to corrosion, and compatibiHty with stored fluid. Sometimes specialized composites and techniques are used in tank constmction. These are the exception. 

The choice of metals for vacuum walls is largely based on the ease of fabrication of the metal, machining, cleaning (26), welding, etc. Aluminum alloys are the material of choice for out-gassing at room temperature. 

Because traces of iron reduce the brilliance of many dyes, wood tanks have long been preferred to steel in the manufacture of dyes. Similarly, vinegar and sour foodstuffs are processed in wood tanks because common metals impart a metallic taste. Ease of fabrication may be the reason for using wood tanks in less accessible areas to which ready-made tanks of other materials caimot be easily moved. 

Acrylic Resins. The first synthetic polymer denture material, used throughout much of the 20th century, was based on the discovery of vulcanised mbber in 1839. Other polymers explored for denture and other dental uses have included ceUuloid, phenolformaldehyde resins, and vinyl chloride copolymers. Polystyrene, polycarbonates, polyurethanes, and acryHc resins have also been used for dental polymers. Because of the unique combination of properties, eg, aesthetics and ease of fabrication, acryHc resins based on methyl methacrylate and its polymer and/or copolymers have received the most attention since their introduction in 1937. However, deficiencies include excessive polymerization shrinkage and poor abrasion resistance. Polymers used in dental appHcation should have minimal dimensional changes during and subsequent to polymerization exceUent chemical, physical, and color stabiHty processabiHty and biocompatibiHty and the abiHty to blend with contiguous tissues. 

Heat Recovery Equipment. Factors that limit heat recovery appHcations are corrosion, fouling, safety, and cost of heat-exchange surface. Most heat interchange utilizes sheU and tube-type units because of the mgged constmction, ease of mechanical cleaning, and ease of fabrication in a variety of materials. However, there is a rich assortment of other heat exchangers. Examples found in chemical plants in special appHcations include the foUowing. 

Carbon steel is easily the most commonly used material in process plants despite its somewhat limited corrosion resistance. It is routinely used for most organic chemicals and neutral or basic aqueous solutions at moderate temperatures. It is also used routinely for the storage of concentrated sulfuric acid and caustic soda [up to 50 percent and 55°C (I30°F)]. Because of its availability, low cost, and ease of fabrication steel is frequently used in services with corrosion rates of 0.13 to 0.5 mm/y (5 to 20 mils/y), with added thickness (corrosion allowance) to assure the achievement of desired service life. Product quahty requirements must be considered in such cases. 

The main criteria in the selection of aluminum and its alloys for chemical plants are corrosion resistance, ease of fabrication and price. High-quality aluminum grades are used for chemical and process plant applications. 

A regular antisymmetric angle-ply laminate has laminae all of the same material and thickness for ease of fabrication. This class of laminates can be further restricted to have a single value of a as opposed to the several orientations, materials, and thicknesses in Table 4-5. 

The term compatibility is used extensively in the blend literature and is used synonymously with the term miscibility in a thermodynamic sense. Compatible polymers are polymer mixtures that do not exhibit gross symptoms of phase separation when blended or polymer mixtures that have desirable chemical properties when blended. However, in a technological sense, the former is used to characterize the ease of fabrication or the properties of the two polymers in the blend [3-5]. 

Piping for the smaller halocarbon installations is usually of copper, because of the cleanliness and the ease of fabrication and jointing. 

From a practical review, perhaps it can be stated that buildings and construction materials are exposed to the most severe environments on earth, particularity when the long time factor is included. The environments include such conditions as temperature, ultraviolet, wind, snow, corrosion, hail, wear and tear, etc. Basically the following inherent potentials continue to be realized in different plastics ease of maintenance, light weight, flexibility of component design, combine with other materials, corrosion/abrasion/weather resistance, variety of colors and decorative appearance, multiplicity of form, ease of fabrication by mass production techniques, and total cost advantages (combinations of base materials, manufacture and installation). 

Plasticizer They are materials that may be added to thermoplastics to increase toughness and flexibility and/or to increase the ease of fabrication. These materials are usually more volatile than the plastics to which they are added. 

Without the influence of burning rate catalysts most of these hydrocarbon prop bits have similar burning rates and ballistic behavior. They may differ significantly in mechanical properties, particularly as a function of temp. Most hydrocarbon-based composites are used in larger rockets because of their ease of fabrication and high specific impulse. Polaris first and second stages, the Titan 3C booster rocket and Mlnuteman are all powered with composite proplnts... 

The molecular weight distribution (MWD) is of vital importance for polymers of all types. It determines the ease of manufacture, the ease of fabrication, and the end-use properties of the polymer. A proper kinetic description of a polymerization requires determination of the molecular weight distribution of the polymer in addition to the usual concepts of conversion and selectivity. 

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