Distillation columns mass transfer

Displacement thickness of boundary layer 673, 677 Distillation columns, mass transfer 576 Distributors for water cooling towers 762 Ditius-Boelter equation 417 Di ttos, F. W. 417.563... 

Chemical engineering processes involve the transport and transfer of momentum, energy, and mass. Momentum transfer is another word for fluid flow, and most chemical processes involve pumps and compressors, and perhaps centrifuges and cyclone separators. Energy transfer is used to heat reacting streams, cool products, and run distillation columns. Mass transfer involves the separation of a mixture of chemicals into separate streams, possibly nearly pure streams of one component. These subjects were unified in 1960 in the first edition of the classic book. Transport Phenomena (Bird et al., 2002). This chapter shows how to solve transport problems that are one-dimensional that is, the solution is a function of one spatial dimension. Chapters 10 and 11 treat two- and three-dimensional problems. The one-dimensional problems lead to differential equations, which are solved using the computer. 

The situation is very much poorer for stmctured rather than random packings, in that hardly any data on Hq and have been pubHshed. Based on a mechanistic model for mass transfer, a way to estimate HETP values for stmctured packings in distillation columns has been proposed (91), yet there is a clear need for more experimental data in this area. 

Example 8 Calculation of Rate-Based Distillation The separation of 655 lb mol/h of a bubble-point mixture of 16 mol % toluene, 9.5 mol % methanol, 53.3 mol % styrene, and 21.2 mol % ethylbenzene is to be earned out in a 9.84-ft diameter sieve-tray column having 40 sieve trays with 2-inch high weirs and on 24-inch tray spacing. The column is equipped with a total condenser and a partial reboiler. The feed wiU enter the column on the 21st tray from the top, where the column pressure will be 93 kPa, The bottom-tray pressure is 101 kPa and the top-tray pressure is 86 kPa. The distillate rate wiU be set at 167 lb mol/h in an attempt to obtain a sharp separation between toluene-methanol, which will tend to accumulate in the distillate, and styrene and ethylbenzene. A reflux ratio of 4.8 wiU be used. Plug flow of vapor and complete mixing of liquid wiU be assumed on each tray. K values will be computed from the UNIFAC activity-coefficient method and the Chan-Fair correlation will be used to estimate mass-transfer coefficients. Predict, with a rate-based model, the separation that will be achieved and back-calciilate from the computed tray compositions, the component vapor-phase Miirphree-tray efficiencies. 

For total-reflux distillations carried out in packed columns, regions of loading and flooding are identified by their effects on mass-transfer efficiency, as shown in Fig. 14-47. Gas and liquid rate increase... 

Mass Transfer Relationships for calculating rates of mass transfer between gas and liquid in packed absorbers, strippers, and distillation columns may be found in Sec. 5 and are summarized in Table, 5-28. The two-resistance approach is used, with rates expressed as transfer units ... 

There are several important eomponents in a distillation column, each of which is used either to transfer heat energy or enhance mass transfer. The major components in a typical distillation are ... 

Distillation design is based on the theoretical consideration that heat and mass transfer from stage to stage (theoretical) are in equilibrium [225-229]. Actual columns with actual trays are designed by establishing column tray efficiencies, and applying these to the theoretical trays or stages determined by the calculation methods to be presented in later sections. 

When the mass transfer rates of the two components are equal and opposite the process is said to be one of equimolecular counterdiffusion. Such a process occurs in the case of the box with a movable partition, referred to in Section 10.1. It occurs also in a distillation column when the molar latent heats of the two components are the same. At any point in the column a falling stream of liquid is brought into contact with a rising stream of vapour with which it is not in equilibrium. The less volatile component is transferred from... 

The theoretical treatment which has been developed in Sections 10.2-10.4 relates to mass transfer within a single phase in which no discontinuities exist. In many important applications of mass transfer, however, material is transferred across a phase boundary. Thus, in distillation a vapour and liquid are brought into contact in the fractionating column and the more volatile material is transferred from the liquid to the vapour while the less volatile constituent is transferred in the opposite direction this is an example of equimolecular counterdiffusion. In gas absorption, the soluble gas diffuses to the surface, dissolves in the liquid, and then passes into the bulk of the liquid, and the carrier gas is not transferred. In both of these examples, one phase is a liquid and the other a gas. In liquid -liquid extraction however, a solute is transferred from one liquid solvent to another across a phase boundary, and in the dissolution of a crystal the solute is transferred from a solid to a liquid. 

In a packed absorption column, the flow pattern is similar to that in a packed distillation column but the vapour stream is replaced by a mixture of carrier gas and solute gas. The solute diffuses through the gas phase to the liquid surface where it dissolves and is then transferred to the bulk of the liquid. In this case there is no mass transfer of the carrier fluid and the transfer rate of solute is supplemented by bulk flow. 

In distillation, equimolecular counterdiffusion takes place if the molar latent heats of the components are equal and the molar rate of flow of the two phases then remains approximately constant throughout the whole height of the column. In gas absorption, however, the mass transfer rate is increased as a result of bulk flow and, at high concentrations of soluble gas, the molar rate of flow at the top of the column will be less than that at the bottom, At low concentrations, however, bulk flow will contribute very little to mass transfer and, in addition, flowrates will be approximately constant over the whole column. 

At a particular location in a distillation column, where the temperature is 350 K and the pressure 500 m Hg, the tnol fraction of the more volatile component in the vapour is 0.7 at the interface with the liquid and 0.5 in the bulk of the vapour. The molar latent heat of the more volatile component is 1.5 times that of the less volatile. Calculate the mass transferrates (kmol m s-11 of the two components. The resistance to mass transfer in the vapour may be considered to lie in a stagnant film of thickness 0.5 mm at the interface. The diffusivity in the vapour mixture is 2 x )() ° mV. ... 

The principle of the perfectly-mixed stirred tank has been discussed previously in Sec. 1.2.2, and this provides essential building block for modelling applications. In this section, the concept is applied to tank type reactor systems and stagewise mass transfer applications, such that the resulting model equations often appear in the form of linked sets of first-order difference differential equations. Solution by digital simulation works well for small problems, in which the number of equations are relatively small and where the problem is not compounded by stiffness or by the need for iterative procedures. For these reasons, the dynamic modelling of the continuous distillation columns in this section is intended only as a demonstration of method, rather than as a realistic attempt at solution. For the solution of complex distillation problems, the reader is referred to commercial dynamic simulation packages. 

It is important to understand whether there will be two-liquid phases present in the column. If two-liquid phases form in a large part of the column, it can make the column difficult to operate. The formation of two-liquid phases also affects the hydraulic design and mass transfer in the distillation (and hence stage efficiency). If it is possible to avoid the formation of two-liquid phases inside the column, then such behavior should be avoided. Unfortunately, there will be many instances when two-liquid phases on some plates cannot be avoided. The formation of two-liquid phases can also be sensitive to changes in the reflux ratio. 

Example 15.4 A reboiler is required to supply 0.1 krnol-s 1 of vapor to a distillation column. The column bottom product is almost pure butane. The column operates with a pressure at the bottom of the column of 19.25 bar. At this pressure, the butane vaporizes at a temperature of 112°C. The vaporization can be assumed to be essentially isothermal and is to be carried out using steam with a condensing temperature of 140°C. The heat of vaporization for butane is 233,000 Jkg, its critical pressure 38 bar, critical temperature 425.2 K and molar mass 58 kg krnol Steel tubes with 30 mm outside diameter, 2 mm wall thickness and length 3.95 m are to be used. The thermal conductivity of the tube wall can be taken to be 45 W-m 1-K 1. The film coefficient (including fouling) for the condensing steam can be assumed to be 5700 W m 2-K 1. Estimate the heat transfer area for... 

In order to develop a method for the design of distillation units to give the desired fractionation, it is necessary, in the first instance, to develop an analytical approach which enables the necessary number of trays to be calculated. First the heat and material flows over the trays, the condenser, and the reboiler must be established. Thermodynamic data are required to establish how much mass transfer is needed to establish equilibrium between the streams leaving each tray. The required diameter of the column will be dictated by the necessity to accommodate the desired flowrates, to operate within the available drop in pressure, while at the same time effecting the desired degree of mixing of the streams on each tray. 

Distillation may be carried out in plate columns in which each plate constitutes a single stage, or in packed columns where mass transfer is between a vapour and liquid in continuous countercurrent flow. Plate columns are now considered, and packed columns are discussed in Section 11.11. 

The concept of a transfer unit for a countercurrent mass transfer process, introduced in Volume 1, is developed further for distillation in packed columns in Section 11.11. The number of transfer units is defined as the integrated value of the ratio of the change in composition to the driving force. Thus, considering the vapour phase, the number of overall gas transfer, units Nog is given by ... 

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