Dispersion of CNTs

The poor dispersibility of CNTs in biological media can affect both the cytotoxicity [38] and the in vivo toxicity [39] of such nanomaterials. 

The first CNT-modified electrode was reported by Britto et al. in 1996 to study the oxidation of dopamine [16]. The CNT-composite electrode was constructed with bro-moform as the binder. The cyclic voltammetry showed a high degree of reversibility in the redox reaction of dopamine (see Fig. 15.3). Valentini and Rubianes have reported another type of CNT paste electrode by mixing CNTs with mineral oil. This kind of electrode shows excellent electrocatalytic activity toward many materials such as dopamine, ascorbic acid, uric acid, 3,4-dihydroxyphenylacetic acid [39], hydrogen peroxide, and NADH [7], Wang and Musameh have fabricated the CNT/Teflon composite electrodes with attractive electrochemical performance, based on the dispersion of CNTs within a Teflon binder. It has been demonstrated that the electrocatalytic properties of CNTs are not impaired by their association with the Teflon binder [15]. 

Surfactants are a low cost but effective additive for suspending CNTs in water. There have been numerous reports regarding the dispersion of CNTs in aqueous solution with the help of surfactants. It has been demonstrated that various surfactants have different influences on the suspendability of CNTs due to distinct CNT-surfactant... 

Well-dispersed and long-term stable carbon nanotubes/polyol dispersions can also be prepared by a mechanochemical approach with the aid of a dispersing agent (Tang and Xu, 1999). Good dispersion of CNTs in polymer matrix can be achieved by means of high-power dispersion, compatibilizer, polymer-assisted blending, and surfactants (Cochet et al., 2001). 

The inhalation exposure CNT toxicology study by Li et al. (2007a, b) was significant because dispersion of CNTs in air for inhalation studies is troublesome and CNTs have a tendency to aggregate together. Thus, before this work it was difficult to perform definitive inhalation studies. 

Because of the unique combination of mechanical, electrical, and thermal properties, the CNTs have been excellent candidates to substitute or complement the conventional nanofillers in the fabrication of multifunctional PNs. The first PNs using CNTs as the nanoadditive was reported in 1994.20 By far, the CNTs have been the second most investigated nanoadditives to reduce the flammability of the polymers through nanocomposite technology. A difficulty of the application of the CNTs in polymers is the dispersion of CNTs in the matrix polymer, and the high cost of the CNTs is another problem. 

A good dispersion of CNTs in polymer matrices can be achieved by the following techniques ... 

Calendering The application of a mini-calender to disperse of CNTs in a matrix is a promising technique (Gojny et al. (40)). Besides the improved dispersion results, the efficient manufacturing of larger amounts of nano-composites is also possible. 

The gap between the predictions and experimental results arises from imperfect dispersion of carbon nanotubes and poor load transfer from the matrix to the nanotubes. Even modest nanotube agglomeration impacts the diameter and length distributions of the nanofillers and overall is likely to decrease the aspect ratio. In addition, nanotube agglomeration reduces the modulus of the nanofillers relative to that of isolated nanotubes because there are only weak dispersive forces between the nanotubes. Schadler et al. (71) and Ajayan et al. (72) concluded from Raman spectra that slippage occurs between the shells of MWNTs and within SWNT ropes and may limit stress transfer in nanotube/polymer composites. Thus, good dispersion of CNTs and strong interfacial interactions between CNTs and PU chains contribute to the dramatic improvement of the mechanical properties of the... 

The above analysis takes the synthesis methods, the performance affected by the dispersion of CNTs, enhanced physical properties and the latest applications of carbon nanotube/polyurethane composites described in literature reports as the reference point. In the interest of brevity, this is not a comprehensive review, however, it goes through numerous research reports and applications which have been learned and described in the recent years. Despite that, there are still many opportunities to synthesize new carbon nano-tube/polyurethane systems and to modify carbon nanotubes with new functional groups. The possibility of producing modern biomedical and shape memory materials in that way makes the challenge of the near future. 

In the majority of the methods discussed above, CNTs are directly mixed with PMMA using ultrasonication or shear forces. Another approach which has been studied to improve quality of dispersion of CNTs in PMMA is third component assisted dispersion of CNTs (65-67). In this method, a third component such as a surfactant or a compatibilizer is added to assist the dispersion of CNTs in a solvent before mixing with the polymer solution (40). This is an effective non-covalent functionalization technique. 

Jin et al. (65) used poly(vinylidene fluoride) (PVDF) as a compatibilizer to assist dispersion of CNTs in PMMA. Multi-walled carbon nanotubes were first coated with PVDF and then melt-blended with PMMA. Poly(vinylidene fluoride) served as an adhesive to improve wetting of CNTs by PMMA and to increase the interfacial adhesion resulting in improved mechanical properties of MWCNT-PMMA composites. 

Although the approach of covalent functionalization of CNT surface is an effective means to obtain a homogeneous dispersion of CNTs in polymer matrix and a strong interfacial interaction with the polymer, it inevitably destroys the intrinsic properties of CNTs such as the unique ji-electron system of pristine CNTs is affected due to formation of covalent bonds and shortening of length of CNTs during chemical treatments (70). 

Among the applications discussed in this chapter, the most prominent in recent years is CNT-reinforced polymer nanocomposites. The use of CNTs in polymers can provide superior mechanical properties (60). For instance, the addition of 1% CNTs might increase the stiffness of polymers by 10% and increase their resistance to fracture however, improvements in the properties of CNT-reinforced polymers largely depend on the dispersion of CNTs within the polymer matrix and the polymer-CNT interfacial properties. The following section highlights several studies regarding the processing of PLA-CNT nanocomposites. 

---