Dispersion Efficiency, reactor

The water—carbon slurry formed in the quench vessel is separated from the gas stream and flows to the carbon recovery system needed for environmental reasons and for better thermal efficiency. The recovered carbon is recycled to the reactor dispersed in the feedstock. If the fresh feed does not have too high an ash content, 100% of the carbon formed can be recycled to extinction. 

Wetox uses a single-reactor vessel that is baffled to simulate multiple stages. The design allows for higher destmction efficiency at lower power input and reduced temperature. Its commercial use has been limited to one faciHty in Canada for treatment of a complex industrial waste stream. Kenox Corp. (North York, Ontario, Canada) has developed a wet oxidation reactor design (28). The system operates at 4.1—4.7 MPa (600 to 680 psi) with air, using a static mixer to achieve good dispersion of Hquid and air bubbles. 

During the manufacturing process, if the grafting increases during early stages of the reaction, the phase volume will also increase, but the size of the particles will remain constant [146-148]. Furthermore, reactor choice plays a decisive role. If the continuous stirred tank reactor (CSTR) is used, little grafting takes place and the occlusion is poor and, consequently, the rubber efficiency is poor. However, in processes akin to the discontinuous system(e.g., tower/cascade reactors), the dispersed phase contains a large number of big inclusions. 

The reactor can consist of a short packed tube or a length of coiled tube. Open tubes can give very serious band dispersion as already discussed and, if a tube is used for the reactor, it should be constructed of low-dispersion tubing. Low dispersion tubing will not only reduce band dispersion but will also produce highly efficient mixing and thus accelerate the reaction. 

We have developed a compact photocatalytic reactor [1], which enables efficient decomposition of organic carbons in a gas or a liquid phase, incorporating a flexible and light-dispersive wire-net coated with titanium dioxide. Ethylene was selected as a model compound which would rot plants in sealed space when emitted. Effects of the titanium dioxide loading, the ethylene concentration, and the humidity were examined in batches. Kinetic analysis elucidated that the surface reaction of adsorbed ethylene could be regarded as a controlling step under the experimental conditions studied, assuming the competitive adsorption of ethylene and water molecules on the same active site. 

Eulerian two-fluid model coupled with dispersed itequations was applied to predict gas-liquid two-phase flow in cyclohexane oxidation airlift loop reactor. Simulation results have presented typical hydrodynamic characteristics, distribution of liquid velocity and gas hold-up in the riser and downcomer were presented. The draft-tube geometry not only affects the magnitude of liquid superficial velocity and gas hold-up, but also the detailed liquid velocity and gas hold-up distribution in the reactor, the final construction of the reactor lies on the industrial technical requirement. The investigation indicates that CFD of airlift reactors can be used to model, design and scale up airlift loop reactors efficiently. 

A pilot scale UASB reactor was simulated by the dispersed plug flow model with Monod kinetic parameters for the hypothetical influent composition for the three VPA ccmiponents. As a result, the COD removal efflciency for the propionic acid is smallest because its decomposition rate is cptite slow compared with other substrate components their COD removal eflSciencies are in order as, acetic acid 0.765 > butyric acid 0.705 > propionic acid 0.138. And the estimated value of the total COD removal efficiency is 0.561. This means that flie inclusion of large amount of propionic acid will lead to a significant reduction in the total VFA removal efficiency. 

In the quantitative development in Section 24.4 below, we assume the flow to be ideal, but more elaborate models are available for nonideal flow (Chapter 19 see also Kastanek et al., 1993, Chapter 5). Examples of types of tower reactors are illustrated schematically in Figure 24.1, and are discussed more fully below. An important consideration for the efficiency of gas-liquid contact is whether one phase (gas or liquid) is dispersed in the other as a continuous phase, or whether both phases are continuous. This is related to, and may be determined by, features of the overall reaction kinetics, such as rate-determining characteristics of mass transfer and intrinsic reaction. 

The loop reactor provides very efficient hydrogen dispersion, with the heat exchanger surface being almost unlimited. It is especially useful when the space-time yield is very high (fast reaction, high substrate concentration) or when a low reaction temperature is required. 

In SILP carbonylation we have introduced a new methanol carbonylation SILP Monsanto catalyst, which is different from present catalytic alcohol carbonylation technologies, by using an ionic liquid as reaction medium and by offering an efficient use of the dispersed ionic liquid-based rhodium-iodide complex catalyst phase. In perspective the introduced fixed-bed SILP carbonylation process design requires a smaller reactor size than existing technology in order to obtain the same productivity, which makes the SILP carbonylation concept potentially interesting for technical applications. 

The main issues to be considered in these reactors are good mixing, efficient gas dispersion in the liquid medium, and uniform heat transfer. The reactor can be operated in the batch or continuous mode. In the batch mode the reactants and the catalyst are charged, the reactor is heated to the desired temperature, and, after the completion of the reaction, the products are cooled and discharged. In the continuous mode of operation (see Fig. 3.1), the reactant and the catalyst mixture is continuously charged. The mixture of the product and... 

The alkene substrate is first dispersed in the reactor with the carboxylic acid in the presence of a solvent if necessary. Addition of hydrogen peroxide forms the peracid which facilitates epoxidation, and re-generates the carboxylic acid for further reaction. In consequence only low levels of carboxylic acid are required (0.2-0.3 mol per mol of double bond). This also has the advantage of reducing epoxide loss to acid-catalysed ring-opening. The application of two phases with or without the presence of solvent also improves the efficiency of the epoxidation. Peracids most suited to epoxidation in situ are performic and peracetic acid. 

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