Current density alloys

Lead alloyed with silver shows excellent resistance to sulfuric acid. The addition of 1 % Ag pixxluces alloy bars, extraded or cast, that are the excellent insoluble anodes with very good corrosion resistance over a wide range of current densities. Alloys with 1.5 % Ag and 1 % Sn are used as solders with high melting point [3]. 

Much attention, particularly among the Russian workers, has been given to the applicability of the Heyrovsky-Ilkovic versus the Kolthoff-Lingane equation for electrode reactions involving metal deposition. In practice, one plots the electrode potential versus log[(/i — /)//] or log(/ — i) and examines the linearity of the plot and also the value of the slope (theoretically 2.3RTjnF). It is expected that the Heyrovsky-Ilkovic equation should be applicable when alloy formation with the electrode material takes place and the metal formed diffuses away from the surface so that its surface activity is a function of the current density. Alloying and diffusion in the electrode will be functions of the metal deposited, electrode material, temperature, and the rate of deposition (current density) therefore, comparison is difficult or meaningless if several of these variables are varied simultaneously. 

The Fe, Co, and Ni deposits are extremely fine grained at high current density and pH. Electroless nickel, cobalt, and nickel—cobalt alloy plating from fluoroborate-containing baths yields a deposit of superior corrosion resistance, low stress, and excellent hardenabiUty (114). Lead is plated alone or ia combination with tin, iadium, and antimony (115). Sound iasulators are made as lead—plastic laminates by electrolyticaHy coating Pb from a fluoroborate bath to 0.5 mm on a copper-coated nylon or polypropylene film (116) (see Insulation, acoustic). Steel plates can be simultaneously electrocoated with lead and poly(tetrafluoroethylene) (117). Solder is plated ia solutioas containing Pb(Bp4)2 and Sn(Bp4)2 thus the lustrous solder-plated object is coated with a Pb—Sn alloy (118). 

The first semiconductor lasers, fabricated from gallium arsenide material, were formed from a simple junction (called a homojunction because the composition of the material was the same on each side of the junction) between the type and n-ty e materials. Those devices required high electrical current density, which produced damage ia the region of the junction so that the lasers were short-Hved. To reduce this problem, a heterojunction stmcture was developed. This junction is formed by growing a number of layers of different composition epitaxially. This is shown ia Figure 12. There are a number of layers of material having different composition is this ternary alloy system, which may be denoted Al Ga his notation, x is a composition... 

Peripheral pitting and etching associated with the low current densities arising outside the main machining zone occur when higher current densities of 45-75 A/cm are appHed. This is a recurrent difficulty when high alloy, particularly those containing about 6% molybdenum, titanium alloys are electrochemicaHy machined. 

The electrolysis is conducted at 90—95°C and an anode current density of about 50 120 A/m when using lead alloy anodes and lead cathodes. Using graphite electrodes, the current density is from 70 100 A/m using titanium anodes and graphite cathodes, the current density is 50 80 A/m (82). 

Hard plating is noted for its excellent hardness, wear resistance, and low coefficient of friction. Decorative plating retains its brilliance because air exposure immediately forms a thin, invisible protective oxide film. The chromium is not appHed directiy to the surface of the base metal but rather over a nickel (see Nickel and nickel alloys) plate, which in turn is laid over a copper (qv) plate. Because the chromium plate is not free of cracks, pores, and similar imperfections, the intermediate nickel layer must provide the basic protection. Indeed, optimum performance is obtained when a controlled but high density (40—80 microcrack intersections per linear millimeter) of microcracks is achieved in the chromium lea ding to reduced local galvanic current density at the imperfections and increased cathode polarization. A duplex nickel layer containing small amounts of sulfur is generally used. In addition to... 

Asahi also reports an undivided cell process employing a lead alloy cathode, a nickel—steel anode, and an electrolyte composed of an emulsion of 20 wt % of an oil phase and 80 wt % of an aqueous phase (125). The aqueous phase is 10 wt % K HPO, 3 wt % K B O, and 2 wt % (C2H (C4H )2N)2HP04. The oil phase is about 28 wt % acrylonitrile and 50 wt % adiponitrile. The balance of the oil phase consists of by-products and water. The cell operates at a current density of 20 A/dm at 50°C. Circulated across the cathode surface at a superficial velocity of 1.5 m/s is the electrolyte. A 91% selectivity to adiponitrile is claimed at a current efficiency of 90%. The respective anode and cathode corrosion rates are about mg/(Ah). Asahi s improved EHD process is reported to have been commercialized in 1987. 

The alloy niobium titanium (NbTi) and the intermetaUic compound of niobium and tin (Nb.3 Sn) are the most technologically advanced LTS materials presently available. Even though NbTi has a lower critical field and critical current density, it is often selected because its metallurgical properties favor convenient wire fabrication. In contrast, Nb.3Sn is a veiy brittle material and requires wire fabrication under very well-defined temperature conditions. 

Spontaneous Passivation The anodic nose of the first curve describes the primary passive potential Epp and critical anodic current density (the transition from active to passive corrosion), if the initial active/passive transition is 10 lA/cm or less, the alloy will spontaneously passivate in the presence of oxygen or any strong oxidizing agent. 

Besides the use of anodic polarization with impressed current to achieve passivation, raising the cathodic partial current density by special alloying elements and the use of oxidizing inhibitors (and/or passivators) to assist the formation of passive films can be included in the anodic protection method [1-3]. 

Six iron anodes are required for corrosion protection of each condenser, each weighing 13 kg. Every outflow chamber contains 14 titanium rod anodes, with a platinum coating 5 /tm thick and weighing 0.73 g. The mass loss rate for the anodes is 10 kg A a for Fe (see Table 7-1) and 10 mg A a for Pt (see Table 7-3). A protection current density of 0.1 A m is assumed for the coated condenser surfaces and 1 A m for the copper alloy tubes. This corresponds to a protection current of 27 A. An automatic potential-control transformer-rectifier with a capacity of 125 A/10 V is installed for each main condenser. Potential control and monitoring are provided by fixed zinc reference electrodes. Figure 21-2 shows the anode arrangement in the inlet chamber [9]. 

The ease with which stainless steels can passivate then increases with the level of chromium within the alloy and so materials with higher chromium content are more passive (i.e. conduct a lower passive current density) and passivate more readily (i.e. the critical current density is lower and the active/passive transition is lower in potential). They are also passive in more aggressive solutions the pitting potential is higher. 

Stress-corrosion cracking based on active-path corrosion of amorphous alloys has so far only been found when alloys of very low corrosion resistance are corroded under very high applied stresses . However, when the corrosion resistance is sufficiently high, plastic deformation does not affect the passive current density or the pitting potential , and hence amorphous alloys are immune from stress-corrosion cracking. 

In seawater, lead anodes with 1 or 2% silver may be used for cathodic protection of ships " at current densities of up to 120Am Lead with 6Vo antimony and 1 Vo silver has also been recommended. It is thought that silver might provide small stable nucleation sites for PbOj formation " in a manner similar to the Pb/Pt bi-electrode " (see Section 11.3), which is serviceable at 250 A m . A lead. Wo Ag, 0.5% Bi or 0.5% Te alloy with a platinum micro-electrode will perform well at 500 A m. ... 

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