Curing system peroxides

Peroxide curing systems Peroxide decomposers Peroxide initiators Peroxides... 

Wu and Chen [84] blended reclaimed rubber powder from waste tyres with fly ash and a coupling agent (aminopropyl triethoxysilane) and investigated the physical and morphological properties of the resulting blends. In addition to investigating the influence that the amount of fly ash had on these properties, they also evaluated the effect of adding different cure systems (peroxide and sulfur types) and the temperature of cure. The results showed that the fly ash was an excellent filler and could be used as a replacement for silica fillers in reclaimed rubber powder composites of this type. 

Shawbury, Rapra Technology Ltd., 2001, Paper 9, pp.6. 012 COMPARISON OF RUBBER CURING SYSTEMS - PEROXIDE-COAGENT VS SULFUR-ACCELERATOR EV POLYISOPRENE(IR)... 

Catalyst Selection. The low resin viscosity and ambient temperature cure systems developed from peroxides have faciUtated the expansion of polyester resins on a commercial scale, using relatively simple fabrication techniques in open molds at ambient temperatures. The dominant catalyst systems used for ambient fabrication processes are based on metal (redox) promoters used in combination with hydroperoxides and peroxides commonly found in commercial MEKP and related perketones (13). Promoters such as styrene-soluble cobalt octoate undergo controlled reduction—oxidation (redox) reactions with MEKP that generate peroxy free radicals to initiate a controlled cross-linking reaction. 

Heat resistance is iafluenced by both the type and extent of cure. The greater the strength of the chemical bonds ia the cross-link, the better is the compound s heat resistance. Peroxide cure systems, which result ia carbon—carbon bonds, result ia a range of sulfur cross-links varyiag from 1 to > 30 sulfur atoms per cross-link, and heat resistance improves as the number of more thermally stable short cross-links predominates. This is an important factor ia designing the desired cure system. 

Fig. 13. Relationship of nittile rubber cure systems where DCP is dicumyl peroxide MBTS, benzothiazyl disulfide ZrJDMD, zinc dimethyldithiocarbamate ...

Composite resins can be cured using a variety of methods. Intraoral curing can be done by chemical means, where amine—peroxide initiators are blended in the material to start the free-radical reaction. Visible light in the blue (470—490 nm) spectmm is used to intraoraHy cure systems containing amine—quin one initiators (247). Ultraviolet systems were used in some early materials but are no longer available (248). Laboratory curing of indirect restorations can be done by the above methods as well as the additional appHcation of heat and pressure (249,250). 

Double-Bond Cure Sites. The effectiveness of this kind of reactive site is obvious. It allows vulcanization with conventional organic accelerators and sulfur-based curing systems, besides vulcanization by peroxides. Fast and controllable vulcanizations are expected so double-bond cure sites represent a chance to avoid post-curing. Furthermore, blending with other diene elastomers, such as nitrile mbber [9003-18-3] is gready faciUtated. 

Three different covalent cure systems are commonly used sulfur-based or sulfur donor, peroxide, and maleimide. These systems rely on a cross-linking agent and one or more accelerators to develop high cross-link density. 

Peroxide curing systems are generally the same for CSM as for other elastomers but large amounts of acid acceptor must be present to complete the cure. A small amount of a polyfunctional alcohol, ie, pentaerythritol (PER) in the compound significantly reduces the amount of base required by acting as a solubiHzer. TriaHyl cyanurate [101-37-17 is an additional cure promoter and leads to higher cross-link density. 

Bromine- and iodine-containing fluoroolefins have been copolymerized with the above monomers in order to allow peroxide cure (14—21). The peroxide cure system does not requite dehydrofluorination of the polymer backbone, resulting in an elastomer that shows improved properties after heat and fluid aging. 

Internal mixing is widely used with fluorocarbon elastomers. Gumstocks and compounds that are particularly successful fall in the viscosity ranges discussed earlier, and use both incorporated bisphenol-type and peroxide cure systems. A typical internal mix cycle mns 6—8 min with a drop temperature of 90—120°C. The typical formulations in Tables 4 and 7 are readily mixed in an internal mixer. 

Although these curative systems may also be used with the polyepichlorohydrin elastomers containing AGE, the polymers were developed to be cured with conventional mbber curatives, sulfur, and peroxides. These polymers containing the pendent aHyl group are readily cured with a typical sulfur cure system such as zinc oxide, and sulfur along with the activators, tetramethylthiuram mono sulfide [97-74-5] (TMTM) and... 

Some of the terpolymers containing high levels of AGE give superior sour gasoline and ozone resistance, particularly dynamic ozone resistance. Since the unsaturation is not in the polymer backbone, it can be, and apparentiy is, sacrificed under sour gasoline or ozone aging. This protection scheme is limited with the peroxide and sulfur cure systems as they involve the aHyl functionaUty of the polymer. The protection is maximized when a dinucleophilic curative, such as trithiocyanurate, is used. 

There are no known practical peroxide cure systems for the PO—AGE polymers. Apparentiy the peroxide attacks the polymer backbone at a rate that is unfavorably competitive with the cross-linking rate. A typical sulfur cure system consists of zinc oxide [1314-13-2] tetramethylthiuram mono sulfide (TMTM), 2-2-mercaptobenzothiazole [149-30-4] (MBT), and sulfur. A sulfur donor cure system is zinc oxide, di-o-tolylguanidine [97-39-2] (DOTG) and tetramethylthiuram hexasulftde. 

Hydrogenated nitrile rubbers were introduced in the mid-1980s as Therban by Bayer. The initial grade had an acrylonitrile content of only 17% instead of approx. 34% in conventional NBR. Whilst non-sulphur-curing systems such as the use of peroxides with triallyl cyanurate or isocyanurate are necessary, the saturated rubber has a number of advantages over NBR. These include improved... 

Interestingly, later grades of Vamac to become available did not employ the cure site monomer, using instead a peroxide-curing system. Some of these copolymers also contained higher levels of methyl acrylate (up to 69%) to enhance the oil resistance. 

The reluctance of acrylic monomers to polymerise in the presence of air has been made a virtue with the anaerobic acrylic adhesives. These are usually dimethacrylates such as tetramethylene glycol dimethacrylate. The monomers are supplied with a curing system comprising a peroxide and an amine as part of a one-part pack. When the adhesive is placed between mild steel surfaces air is excluded, which prevents air inhibition, and the iron present acts as a polymerisation promoter. The effectiveness as a promoter varies from one metal to another and it may be necessary to use a primer such as cobalt naphthenate. The anaerobic adhesives have been widely used for sealing nuts and bolts and for a variety of engineering purposes. Small tube containers are also available for domestic use. 

More frequently either methyl ethyl ketone peroxide or cyclohexanone peroxide is used for room temperature curing in conjunction with a cobalt compound such as a naphthenate, octoate or other organic solvent-soluble soap. The peroxides (strictly speaking polymerisation initiators) are referred to as catalysts and the cobalt compound as an accelerator . Other curing systems have been devised but are seldom used. 

Figure 8 shows the SEM images with a low level of strain (50%). It is clear that even with a low-strain level defects are initiated in the sulfur cured system with the formation of large cracks at the boundary layer between the two phases. However, in the peroxide cured system the mechanism of crack initiation is very different. In the latter case the NR-LDPE interface is not the site for crack initiation. In this case, stress due to externally applied strains is distributed throughout the matrix by formation of fine crazes. Furthermore, such crazes are developed in the continuous rubber matrix in a direction... 

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