Cross-linked acrylate resists

Electron-Beam Sensitivity of Cross-Linked Acrylate Resists... 

B. Vollmert, Impact-resistant plastic compositions comprising a styrene polymer and a cross-linked acrylic acid ester polymer, and process for preparing same, US Patent 3 055 859, assigned to BASF AG, September 25,1962. 

Self cross-linking acrylic. Very soft hand, resistance. 

PSF with cross-linked acrylate copolymer, cross-linked SAN, and uncross-linked SAN Good tensile modulus, yield strength, impact resistance, and respectable HDT = 106 °C Robeson 1985... 

B. Vollmert. Impact-Resistant Plastic Compositions Comprising Styrene Polymer and a Cross-Linked Acrylic Acid Ester Polymer, and Process for Preparing Same, U.S. Pat. 3,055,859 (1962). Numerous multipolymer grafts and IPNs. Impact-resistant plastics. 

The polymeric products can be made to vary widely in physical properties through controlled variation in the ratios of monomers employed in thek preparation, cross-linking, and control of molecular weight. They share common quaHties of high resistance to chemical and environmental attack, excellent clarity, and attractive strength properties (see Acrylic ester polymers). In addition to acryHc acid itself, methyl, ethyl, butyl, isobutyl, and 2-ethylhexyl acrylates are manufactured on a large scale and are available in better than 98—99% purity (4). They usually contain 10—200 ppm of hydroquinone monomethyl ether as polymerization inhibitor. 

Some polymers like PE and NR get cross-linked on exposure to radiation while others like those based on vinylidene polymers, e.g., polymethylmethacrylate (PMMA), polyisobutylene, degrade. Certain other types of polymer stmctures (high aromatic content or thermoset) resist degradation by high-energy radiation. Coating polymers usually contain acrylic, methacryUc, or fumaric vinyl unsaturation along or attached to the backbone. 

The tensile strength of NR compounds in the presence of cross-link promoters such as dichlorobenzene is increased as compared to the sulfur-accelerator and peroxide-curing systems. The retention of the maximum tensile strength at elevated temperamres is greater for radiation cured than for chemically vulcanized NR [326,327]. Also reported are a higher abrasion resistance [328] and a lower flex life in the case of radiation-cured system. Effect of phenoxy ethyl acrylate (PEA)... 

Poly(butyl methacrylate) (PBMA) began to be used as a picture varnish in the early 1930s. It encountered a considerable success because of its resistance to yellowing, adequate flexibility, no dirt pick-up and good solubility in nonpolar hydrocarbon solvents. Products based on PBMA, such as Elvacite 2044 and Elvacite 2045 by Du Pont, were abandoned when it was discovered that under light exposure they cross-link to an unexpected extent becoming insoluble [64]. From this point of view acrylic copolymers based on methyl and ethyl acrylates/methacrylates show a much better long-term stability. 

There are several interesting applications reported in the literature, such as insulated wire and cable, UV cross-linking of drawn fibers, and tapes from ultra-high-molecular-weight polyethylene. Semi-interpenetrating networks (IPNs) from acrylates and polyurethanes are suitable as UV curable adhesives with high elasticity, good impact resistance, and excellent adhesion to a variety of substrates. ... 

PVC, another widely used polymer for wire and cable insulation, crosslinks under irradiation in an inert atmosphere. When irradiated in air, scission predominates.To make cross-linking dominant, multifunctional monomers, such as trifunctional acrylates and methacrylates, must be added. Fluoropolymers, such as copol5miers of ethylene and tetrafluoroethylene (ETFE), or polyvinylidene fluoride (PVDF) and polyvinyl fluoride (PVF), are widely used in wire and cable insulations. They are relatively easy to process and have excellent chemical and thermal resistance, but tend to creep, crack, and possess low mechanical stress at temperatures near their melting points. Radiation has been found to improve their mechanical properties and crack resistance. Ethylene propylene rubber (EPR) has also been used for wire and cable insulation. When blended with thermoplastic polyefins, such as low density polyethylene (LDPE), its processibility improves significantly. The typical addition of LDPE is 10%. Ethylene propylene copolymers and terpolymers with high PE content can be cross-linked by irradiation. ... 

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