Corrosion process dissolution

Electrical conductivity is of interest in corrosion processes in cell formation (see Section 2.2.4.2), in stray currents, and in electrochemical protection methods. Conductivity is increased by dissolved salts even though they do not take part in the corrosion process. Similarly, the corrosion rate of carbon steels in brine, which is influenced by oxygen content according to Eq. (2-9), is not affected by the salt concentration [4]. Nevertheless, dissolved salts have a strong indirect influence on many local corrosion processes. For instance, chloride ions that accumulate at local anodes can stimulate dissolution of iron and prevent the formation of a film. Alkali ions are usually regarded as completely harmless, but as counterions to OH ions in cathodic regions, they result in very high pH values and aid formation of films (see Section 2.2.4.2 and Chapter 4). 

The examples already discussed lead to the conclusion that any reaction of a metal with its environment must be regarded as a corrosion process irrespective of the extent of the reaction or of the rates of the initial and subsequent stages of the reaction. It is not illogical, therefore, to regard passivity, in which the reaction product forms a very thin protective film that controls rate of the reaction at an acceptable level, as a limiting case of a corrosion reaction. Thus both the rapid dissolution of active titanium in 40% H2SO4 and the slow dissolution of passive titanium in that acid must be... 

Scale removal is also assisted by the dissolution of the underlying metal by normal acid corrosion processes, which undermines the scale, and by the physical effect of hydrogen gas evolved in this latter reaction. Some authors attribute major effects to the latter. 

Even small traces of certain corrosion stimulants, notably soluble chlorides and sulphates, can maintain a continuing corrosion process under a paint film because the salts accelerate the initial dissolution of ferrous iron (and other metal ions) but are not immobilised in the hydrated oxide corrosion products. Filiform corrosion is the most spectacular example of this phenomenon, but progressive spread, preceded by blistering, is also observed from scratches or other breaks in a coating, for example during salt spray tests. 

The explicit aims of boiler and feed-water treatment are to minimise corrosion, deposit formation, and carryover of boiler water solutes in steam. Corrosion control is sought primarily by adjustment of the pH and dissolved oxygen concentrations. Thus, the cathodic half-cell reactions of the two common corrosion processes are hindered. The pH is brought to a compromise value, usually just above 9 (at 25°C), so that the tendency for metal dissolution is at a practical minimum for both steel and copper alloys. Similarly, by the removal of dissolved oxygen, by a combination of mechanical and chemical means, the scope for the reduction of oxygen to hydroxyl is severely constrained. 

The determination of polarisation curves of metals by means of constant potential devices has contributed greatly to the knowledge of corrosion processes and passivity. In addition to the use of the potentiostat in studying a variety of mechanisms involved in corrosion and passivity, it has been applied to alloy development, since it is an important tool in the accelerated testing of corrosion resistance. Dissolution under controlled potentials can also be a precise method for metallographic etching or in studies of the selective corrosion of various phases. The technique can be used for establishing optimum conditions of anodic and cathodic protection. Two of the more recent papers have touched on limitations in its application and differences between potentiostatic tests and exposure to chemical solutions. ... 

Flade potential, 247 Flame-annealed gold surfaces and the work of Kolb, 81 Flat band potential, 483 Fluctuations asymmetrical and unstable systems, 255 controlling progress in pitting, 299 in pitting dissolution, 251 and corrosion processes, 217 during dissolution, 252 at electrodes, theory, 281 during film breakdown, 233 and mathematical expressions thereof, 276... 

The second chapter is by Aogaki and includes a review of nonequilibrium fluctuations in corrosion processes. Aogaki begins by stating that metal corrosion is not a single electrode reaction, but a complex reaction composed of the oxidation of metal atoms and the reduction of oxidants. He provides an example in the dissolution of iron in an acidic solution. He follows this with a discussion of electrochemical theories on corrosion and the different techniques involved in these theories. He proceeds to discuss nonequilibrium fluctuations and concludes that we can again point out that the reactivity in corrosion is determined, not by its distance from the reaction equilibrium but by the growth processes of the nonequilibrium fluctuations. ... 

The concepts and basic approach used in studies of electrical fluctuations in corrosion processes proved to be very successful as well in mechanistic studies of electrode reactions taking place at materials covered by passivating films. A typical example is the electrochemical dissolution of silicon. From an analysis of the noise characteristics of this process, it has been possible to identify many features as well as the conductivity of the nanostructures of porous silicon being formed on the original silicon surface. 

Processes associated with two opposing electrode processes of a different nature, where the anodic process is the oxidation of a metal, are termed electrochemical corrosion processes. In the two above-mentioned cases, the surface of the metal phase is formed of a single metal, i.e. corrosion occurs on a chemically homogeneous surface. The fact that, for example, the surface of zinc is physically heterogeneous and that dissolution occurs according to the mechanism described in Section 5.8.3 is of secondary importance. 

The dissolution of PS during PS formation may occur in the dark or under illumination. Both are essentially corrosion processes, by which the silicon in the PS is oxidized and dissolved with simultaneous reduction of the oxidizing species in the solution. The material in the PS, which is distant from the growing front is little affected by the external bias due to the high resistivity of PS and is essentially at the open circuit potential (OCP). Such corrosion process is responsible for the formation of micro PS of certain thickness (stain film) in HF solutions containing oxidants under an unbiased condition. 

The first step in the corrosion process is the dissolution of iron to form ferrous ion ... 

It is therefore believed that at pH 6 and greater the corrosion process is localised and large local concentrations of ferrous iron are achieved. At pH 6 the oxidation to ferric iron is very rapid ( ) and precipitation of Fe(0H)j occurs to exhibit localised corrosion or "flash-rust" spots. At pH 5 and below a small but finite uniform dissolution of the iron substrate occurs. However, in this pH range the oxidation of the ferrous dissolution product to ferric ion is considerably slower, by almost 1000 times, and hence "flash rusting" is not observed. 

The presence of water does not only create conditions for the existence of an electrolyte, but it acts as a solvent for the dissolution of contaminants [10], Oxygen plays an important role as oxidant element in the atmospheric corrosion process. The thickness of the water layer determines the oxygen diffusion toward the metallic surface and also the diffusion of the reaction products to the outside interface limited by the atmosphere. Another aspect of ISO definition is that a metallic surface is covered by adsorptive and/or liquid films of electrolyte . According to new results, the presence of adsorptive or liquid films of electrolyte perhaps could be not in the entire metallic surface, but in places where there is formed a central anodic drop due to the existence of hygroscopic particles or substances surrounded by microdrops where the cathodic process takes place. This phenomenon is particularly possible in indoor conditions [15-18],... 

In most corrosion processes passivity is desirable because the rate of electrode dissolution is significantly reduced. The rate of aluminum corrosion in fresh water is relatively low because of the adherent oxide film that forms on the metal surface. A thicker film can be formed on the surface by subjecting it to an anodic current in a process known as anodizing. In most electrochemical conversion processes passive films reduce the reaction rate and are, therefore, undesirable. 

Consider a system consisting of a metal corroding in an electrolyte. The corrosion process involves a metal-dissolution deelectronation (anodic) reaction at electron-sink areas on the metal and an electronation (cathodic) reaction at electron-source areas. (This picture is applicable to a metal s corroding by a Wagner-Traud mechanism provided one imagines the sink and source areas shrunk to atomic-sized dimensions and considers the situation at one instant of time.)... 

For photoelectrochemical functions the semiconductors should have the following properties, in addition to their semiconducting properties (1) the energy of the band gap should correspond to the energy of the visible part of the solar radiation, which represents a significant portion of the solar spectrum, and (2) they should be resistant against corrosion or dissolution caused by electrolyte solutions in processes under illumination as well as in darkness. 

Electrochemical noise consists of low-frequency, low-amplitude fluctuations of current and potential due to electrochemical activity associated with corrosion processes. ECN occurs primarily at frequencies less than 10 Hz. Current noise is associated with discrete dissolution events that occur on a metal surface, while potential noise is produced by the action of current noise on an interfacial impedance (140). To evaluate corrosion processes, potential noise, current noise, or both may be monitored. No external electrical signal need be applied to the electrode under study. As a result, ECN measurements are essentially passive, and the experimenter need only listen to the noise to gather information. 

In the case of iron, and of other less noble metals, the reductive hydrodehalogena-tion of the substrates via metal dissolution has received much attention, especially for on-site remediation processes (e.g. reactive barriers). Although the dehalogena-tion is based on a corrosion process, rather than on an electrolytic process, the flourishing literature of the past few years prompted us to provide a selection of the bibliographic references (Boronina et al. 1995 Warren et al. 1995 Roberts et al. 1996 Farrell et al. 2000 Alonso et al. 2002 Kluyev et al. 2002 Dombek et al. 2004 Lowry and Johnson 2004 Mishra and Farrell 2005 Moglie et al. 2006 Laine et al. 2007). 

The second model extends the surface diffusion model to include the importance of the atomic placement of atoms in the randomly packed alloy. The model considers that a continuous connected cluster of the less noble atoms must exist to maintain the selective dissolution process for more than just the few monolayers of the alloy. This percolating cluster of atoms provides a continuous active pathway for the corrosion process as well as a pathway for the electrolyte to penetrate the solid. This is expected to depend on a sharp critical composition of the less noble element, below which dealloying does not occur.54, (Corcoran)5... 

Corrosion inhibitor - corrosion inhibitors are chemicals which are added to the electrolyte or a gas phase (gas phase inhibitors) which slow down the - kinetics of the corrosion process. Both partial reactions of the corrosion process may be inhibited, the anodic metal dissolution and/or the cathodic reduction of a redox-system [i]. In many cases organic chemicals or compounds after their reaction in solution are adsorbed at the metal surface and block the reactive centers. They may also form layers with metal cations, thus growing a protective film at the surface like anodic oxide films in case of passivity. Benzo-triazole is an example for the inhibition of copper cor-... 

Radiochemical methods are applied for the study of a wide range of electrochemical surface processes. The most important areas are as follows - adsorption and -> electrosorption occurring on the surface of electrodes the role of electrosorption in -> electrocatalysis -> deposition and dissolution of metals - corrosion processes the formation of surface layers, films on electrodes (e.g., polymer films), and investigation of migration processes in these films study of the dynamics of - electrosorption and - electrode processes under steady-state and equilibrium conditions (exchange and mobility of surface species) electroanalytical methods (e.g., radiopolarog-raphy). 

---