Copper cobalt ores flotation

Flotation of Oxide Copper and Copper Cobalt Ores... 

In recent years, a new class of collectors, consisting of xanthated fatty acids (TY collector), and monoester-modified xanthate (PM230) have found industrial applications with improved metallurgical results. From plant practice, treating oxide copper and copper cobalt ores, two basic flotation methods are practiced (a) sulphidization flotation method, and (b) anionic flotation method. 

Sulfide Ores ores. In the Zairian ores, cobalt sulfide as carroUite is mixed with chalcopyrite and chalcocite [21112-20-9]. For processing, the ore is finely ground and the sulfides are separated by flotation (qv) using frothers. The resulting products are leached with dilute sulfuric acid to give a copper—cobalt concentrate that is then used as a charge in an electrolytic cell to remove the copper. Because the electrolyte becomes enriched with cobalt, solution from the copper circuit is added to maintain a desirable copper concentration level. After several more steps to remove copper, iron, and aluminum, the solution is treated with milk of lime to precipitate the cobalt as the hydroxide. 

When the sulfide ore carroUite, CuS C02S3, is the starting material, first sulfides are separated by flotation with frothers. Various flotation processes are applied. The products are then treated with dilute sulfuric acid producing a solution known as copper-cobalt concentrate. This solution is then electrolyzed to remove copper. After the removal of copper, the solution is treated with calcium hydroxide to precipitate cobalt as hydroxide. Cobalt hydroxide is filtered out and separated from other impurities. Pure cobalt hydroxide then is dissolved in sulfuric acid and the solution is again electrolyzed. Electrolysis deposits metallic cobalt on the cathode. 

The flotation process is applied on a large scale in the concentration of a wide variety of the ores of copper, lead, zinc, cobalt, nickel, tin, molybdenum, antimony, etc., which can be in the form of oxides, silicates, sulfides, or carbonates. It is also used to concentrate the so-called non-metallic minerals that are required in the chemical industry, such as CaF2, BaS04, sulfur, Ca3(P03)2, coal, etc. Flotation relies upon the selective conversion of water-wetted (hydrophilic) solids to non-wetted (hydrophobic) ones. This enables the latter to be separated if they are allowed to contact air bubbles in a flotation froth. If the surface of the solids to be floated does not possess the requisite hydrophobic characteristic, it must be made to acquire the required hydrophobicity by the interaction with, and adsorption of, specific chemical compounds known as collectors. In separations from complex mineral mixtures, additions of various modifying agents may be required, such as depressants, which help to keep selected minerals hydrophilic, or activators, which are used to reinforce the action of the collector. Each of these functions will be discussed in relation to the coordination chemistry involved in the interactions between the mineral surface and the chemical compound. 

The raw minerals mined from natural deposits comprise mixtures of different specific minerals. An early step in mineral processing is to use crushing and grinding to free these various minerals from each other. In addition, these same processes may be used to reduce the mineral particle sizes to make them suitable for a subsequent separation process. Non-ferrous metals such as copper, lead, zinc, nickel, cobalt, molybdenum, mercury, and antimony are typically produced from mineral ores containing these metals as sulfides (and sometimes as oxides, carbonates, or sulfates) [91,619,620], The respective metal sulfides are usually separated from the raw ores by flotation. Flotation processes are also used to concentrate non-metallic minerals used in other industries, such as calcium fluoride, barium sulfate, sodium and potassium chlorides, sulfur, coal, phosphates, alumina, silicates, and clays [91,619,621], Other examples are listed in Table 10.2, including the recovery of ink in paper recycling (which is discussed in Section 12.5.2), the recovery of bitumen from oil sands (which is discussed further in Section 11.3.2), and the removal of particulates and bacteria in water and wastewater treatment (which is discussed further in Section 9.4). 

Most of the common metals such as copper, zinc, lead, molybdenum nickel, and cobalt are produced from their sulfide minerals. These ores ar( usually upgraded by standard mineral benefication techniques. The presem beneficiation techniques are in most instances close to their upper limit 0 efficiency. This is probably best demonstrated in the flotation of coppei sulfide ores, which are concentrated from about 0.70% to as high as 309i copper. These concentrates are the raw material feed for the presentlj used pyrometallurgical operations. 

Upstream of the roaster, the run-of-mine sulphide ore is milled and then concentrated in froth flotation cells. The 75 wt% solids roaster feed slurry contains approximately 40% copper and 4% cobalt (dry basis). 

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