Conducting polymers mechanical stability

To achieve high conductance, both reasonable conductivity and mechanical stability in a thin film form are required. Semi-crystalline polymers have superior mechanical characteristics but vastly inferior conductivity properties to those which are fully amorphous (and well above their Tg), since ionic motion does not occur in the crystalline regions. The design of an optimized electrolyte for battery use is in fact more strongly dictated by morphological considerations (which are affected by the choice of dissolved salt) than by the selection of a system containing a solute with a high cationic transference number. 

The polymers which have stimulated the greatest interest are the polyacetylenes, poly-p-phenylene, poly(p-phenylene sulphide), polypyrrole and poly-1,6-heptadiyne. The mechanisms by which they function are not fully understood, and the materials available to date are still inferior, in terms of conductivity, to most metal conductors. If, however, the differences in density are taken into account, the polymers become comparable with some of the moderately conductive metals. Unfortunately, most of these polymers also have other disadvantages such as improcessability, poor mechanical strength, instability of the doped materials, sensitivity to oxygen, poor storage stability leading to a loss in conductivity, and poor stability in the presence of electrolytes. Whilst many industrial companies have been active in their development (including Allied, BSASF, IBM and Rohm and Haas,) they have to date remained as developmental products. For a further discussion see Chapter 31. 

Whilst the conductivity of these polymers is generally somewhat inferior to that of metals (for example, the electrical conductivity of polyacetylenes has reached more than 400 000 S/cm compared to values for copper of about 600 000 S/cm), when comparisons are made on the basis of equal mass the situation may be reversed. Unfortunately, most of the polymers also display other disadvantages such as improcessability, poor mechanical strength, poor stability under exposure to common environmental conditions, particularly at elevated temperatures, poor storage stability leading to a loss in conductivity and poor stability in the presence of electrolytes. In spite of the involvement of a number of important companies (e.g. Allied, BASF, IBM and Rohm and Haas) commercial development has been slow however, some uses have begun to emerge. It is therefore instructive to review briefly the potential for these materials. 

Gel electrolytes were also prepared by Allcock [605] from co-substituted polyphosphazenes with various ratios of methoxyethoxyethoxy and trifluo-roethoxy side groups, lithium triflate and propylene carbonate. These gel electrolyte systems have a better mechanical stability than MEEP. The highest ionic conductivity obtained was 7.7x10" S cm" at 25 °C for a gel containing 37.5% of polymer with 80% and 20% of methoxyethoxyethoxy and trifluoro ethoxy... 

Polymer-based microreactor systems [e.g., made of poly(dimethyl-siloxane) (PDMS)], with inner volumes in the nanoliter to microliter range (Hansen et al. 2006), are relatively inexpensive and easy to produce. Many solvents used for organic transformations are not compatible with the polymers that show limited mechanical stability and low thermal conductivity. Thus the application of these reactors is mostly restricted to aqueous chemistry at atmospheric pressure and temperatures for biochemical applications (Hansen et al. 2006 Wang et al. 2006 Duan et al. 2006). 

For instance, the Dow experimental membrane and the recently introduced Hyflon Ion E83 membrane by Solvay-Solexis are "short side chain" (SSC) fluoropolymers, which exhibit increased water uptake, significantly enhanced proton conductivity, and better stability at T > 100°C due to higher glass transition temperatures in comparison to Nafion. The membrane morphology and the basic mechanisms of proton transport are, however, similar for all PFSA ionomers mentioned. The base polymer of Nation, depicted schematically in Figure 6.3, consists of a copolymer of tetrafluoro-ethylene, forming the backbone, and randomly attached pendant side chains of perfluorinated vinyl ethers, terminated by sulfonic acid head groups. °... 

Conjugated conducting polymers consist of a backbone of resonance-stabilized aromatic molecules. Most frequently, the charged and typically planar oxidized form possesses a delocalized -electron band structure and is doped with counteranions (p-doping). The band gap (defined as the onset of the tt-tt transition) between the valence band and the conduction band is considered responsible for the intrinsic optical properties. Investigations of the mechanism have revealed that the charge transport is based on the formation of radical cations delocalized over several monomer units, called polarons [27]. 

Functionalized polymers are of interest in a variety of applications including but not limited to fire retardants, selective sorption resins, chromatography media, controlled release devices and phase transfer catalysts. This research has been conducted in an effort to functionalize a polymer with a variety of different reactive sites for use in membrane applications. These membranes are to be used for the specific separation and removal of metal ions of interest. A porous support was used to obtain membranes of a specified thickness with the desired mechanical stability. The monomer employed in this study was vinylbenzyl chloride, and it was lightly crosslinked with divinylbenzene in a photopolymerization. Specific ligands incorporated into the membrane film include dimethyl phosphonate esters, isopropyl phosphonate esters, phosphonic acid, and triethyl ammonium chloride groups. Most of the functionalization reactions were conducted with the solid membrane and liquid reactants, however, the vinylbenzyl chloride monomer was transformed to vinylbenzyl triethyl ammonium chloride prior to polymerization in some cases. The reaction conditions and analysis tools for uniformly derivatizing the crosslinked vinylbenzyl chloride / divinyl benzene films are presented in detail. 

The lithium polymer battery (LPB), shown schematically in Fig. 7.21, is an all-solid-state system which in its most common form combines a lithium ion conducting polymer separator with two lithium-reversible electrodes. The key component of these LPBs is the polymer electrolyte and extensive work has been devoted to its development. A polymer electrolyte should have (1) a high ionic conductivity (2) a lithium ion transport number approaching unity (to avoid concentration polarization) (3) negligible electronic conductivity (4) high chemical and electrochemical stability with respect to the electrode materials (5) good mechanical stability (6) low cost and (7) a benign chemical composition. 

Ion conducting polymers may be preferable in these devices electrolytes because of their flexibility, moldability, easy fabrication and chemical stability (for the same reasons that they have been applied to lithium secondary batteries [19,48,49]). The gel electrolyte systems, which consist of a polymeric matrix, organic solvent (plasticizer) and supporting electrolyte, show high ionic conductivity about 10 5 S cnr1 at ambient temperature and have sufficient mechanical strength [5,7,50,51], Therefore, the gel electrolyte systems are superior to solid polymer electrolytes and organic solvent-based electrolytes as batteries and capacitor materials for ambient temperature operation. 

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