Cobalt mineral processing

Duyvesteyn, W. P. C. Sabacky, B. J. Ammonia Leaching Process for Escondida Copper Concentrates (Reprinted from Extractive Metallurgy of Copper, Nickel, and Cobalt. Vol. 1, 1993). Trans. Inst. Min. Metall. Sect. C-Miner. Process. Extr. Metall. 1995, 104, C125-C140. 

Although flotation was developed as a separation process for mineral processing and applies lo the sulfides of copper, lead, zinc, iron-molybdenum, cobalt, nickel, and arsenic and to nonsullides, such as phosphates, sodium chloride, potassium chloride, iron oxides, limestone, feldspar, fluorite, chromite, tungstates, silica, coal, and rhodochrosilc, flotation also applies to nonmineral separations. Flotation is used in the water disposal field, particularly in connection with petroleum waste water cleanup. 

The raw minerals mined from natural deposits comprise mixtures of different specific minerals. An early step in mineral processing is to use crushing and grinding to free these various minerals from each other. In addition, these same processes may be used to reduce the mineral particle sizes to make them suitable for a subsequent separation process. Non-ferrous metals such as copper, lead, zinc, nickel, cobalt, molybdenum, mercury, and antimony are typically produced from mineral ores containing these metals as sulfides (and sometimes as oxides, carbonates, or sulfates) [91,619,620], The respective metal sulfides are usually separated from the raw ores by flotation. Flotation processes are also used to concentrate non-metallic minerals used in other industries, such as calcium fluoride, barium sulfate, sodium and potassium chlorides, sulfur, coal, phosphates, alumina, silicates, and clays [91,619,621], Other examples are listed in Table 10.2, including the recovery of ink in paper recycling (which is discussed in Section 12.5.2), the recovery of bitumen from oil sands (which is discussed further in Section 11.3.2), and the removal of particulates and bacteria in water and wastewater treatment (which is discussed further in Section 9.4). 

Unlike its neighbors in the Periodic Table, iron, nickel, and copper, cobalt is not widespread in nature. It has an average abxmdance in Earth s crust of 2 5 parts per million (ppm) in ultrabasic rocks, where cobalt is most common, the average concentration is 110 ppm. Cobalt minerals may be concentrated by a range of geological processes to produce workable ores that typically contain 1,000-2,000 ppm. 

Gajda, B., Skrzypczak, A., and Bogacki, M. B. 2011. Separation of cobalt(II), nickel(II), zinc(II) and cadmium(II) ions from chloride solution. Physicochemical Problems of Mineral Processing 46 289-294. 

Recycling Cobalt Lost During the Mineral Processing of Cobalt ores - Historic Flotation Tailings... 

K. Osseo-Asare, D. Fuerstenau, Adsorption phenomena in hydrometallurgy. 1. The uptake of copper, nickel and cobalt by oxide adsorbents in aqueous ammoniacal solutions . International Journal of Mineral Processing, 6 (2) (1979), pp. 85-104. 

Radioactivity occurs naturally in earth minerals containing uranium and thorium. It also results from two principal processes arising from bombardment of atomic nuclei by particles such as neutrons, ie, activation and fission. Activation involves the absorption of a neutron by a stable nucleus to form an unstable nucleus. An example is the neutron reaction of a neutron and cobalt-59 to yield cobalt-60 [10198 0-0] Co, a 5.26-yr half-life gamma-ray emitter. Another is the absorption of a neutron by uranium-238 [24678-82-8] to produce plutonium-239 [15117 8-5], Pu, as occurs in the fuel of a nuclear... 

Coprecipitation is a partitioning process whereby toxic heavy metals precipitate from the aqueous phase even if the equilibrium solubility has not been exceeded. This process occurs when heavy metals are incorporated into the structure of silicon, aluminum, and iron oxides when these latter compounds precipitate out of solution. Iron hydroxide collects more toxic heavy metals (chromium, nickel, arsenic, selenium, cadmium, and thorium) during precipitation than aluminum hydroxide.38 Coprecipitation is considered to effectively remove trace amounts of lead and chromium from solution in injected wastes at New Johnsonville, Tennessee.39 Coprecipitation with carbonate minerals may be an important mechanism for dealing with cobalt, lead, zinc, and cadmium. 

Reddy, B. R. Sarma, P. Separation and recovery of cobalt and nickel from sulfate solutions of Indian Ocean nodules using Cyanex 272. Miner. Metall. Process. 2001, 18, 172-176. 

In the deposits where oxide cobalt is present, it is common to have oxide copper minerals. The cobalt is, therefore, recovered in a bulk copper-cobalt concentrate that is processed using a hydrometallurgical technique to produce separate copper and cobalt metals. Oxide... 

Sewage wastes contain as much as 4 ppm of vitamin Bi2 (Hoover et al. 1952B Miner and Wolnak 1953). Although frowned on for aesthetic reasons as a source of vitamin Bi2 for human nutrition, wastes from activated sludge processes may well provide the cheapest source for preparation of vitamin Bi2 concentrates used in cattle feed. Symbiotic growth of lactic and acetic acid bacteria has been recommended for producing sour milk products biologically enriched with vitamin Bi2 (Rykshina 1961). Acetic acid bacteria cultured in whey fortified with cobalt salts led to an 80-fold increase in vitamin B12. Propionic acid bacteria in skim milk supplemented with dimethylbenzimidazole increased the vitamin content by 300-fold. 

The economically imporlant coball-comaining minerals exploited ill present are listed in Table I. The metal extraction processes, following the usual pretreatmcnl of the ore, are varied and complicated because the metallurgical properties of cobalt differ insufficiently from those of the associated metals and beeause the eobaltiferous raw materials comprise the sulfide, arsenide, and oxide, or a mixture of these. The final refining stage invariably involves electrolysis. 

---