Catalysts polyesters

Chem. Descrip. Neodecanoic acid CAS 26896-20-8 EINECS/ELINCS 248-093-9 Uses Intermediate used as the acid, its ester (for prod, of syn. lubricants), acid chloride (for prod, of peroxides for polymer prod.), or metal salt deriv. (used in tire adhesives, paint driers, PVC stabilizers, chem. processing catalysts, polyester cure catalysts, wood preservatives, fuel additives) metal extraction agent... 

Part II Functlon/Application Index catalyst, polyesters... 

Both types of cross-linking reaction can be promoted by the addition of catalysts. Polyesters may first be encountered in powder coatings in the so-called hybrid type where carboxyl-terminated polyester is mixed with epoxy resin they are hence equally epoxy and polyester powders. These show some improvements on the yellowing and weathering properties of the pure epoxy powders. 

We have not attempted to indicate the conditions of temperature, catalyst, solvent, and so on, for these various reactions. For this type of information, references that deal specifically with synthetic polymer chemistry should be consulted. In the next few paragraphs we shall comment on the various routes to polyester formation in the order summarized above and followed in Table 5.3. 

Polyester composition can be determined by hydrolytic depolymerization followed by gas chromatography (28) to analyze for monomers, comonomers, oligomers, and other components including side-reaction products (ie, DEG, vinyl groups, aldehydes), plasticizers, and finishes. Mass spectroscopy and infrared spectroscopy can provide valuable composition information, including end group analysis (47,101,102). X-ray fluorescence is commonly used to determine metals content of polymers, from sources including catalysts, delusterants, or tracer materials added for fiber identification purposes (28,102,103). 

Esters. Neopentyl glycol diesters are usually Hquids or low melting soflds. Polyesters of neopentyl glycol, and in particular unsaturated polyesters, are prepared by reaction with polybasic acids at atmospheric pressure. High molecular weight linear polyesters (qv) are prepared by the reaction of neopentyl glycol and the ester (usually the methyl ester) of a dibasic acid through transesterification (37—38). The reaction is usually performed at elevated temperatures, in vacuo, in the presence of a metallic catalyst. 

Chemical Properties. Trimethylpentanediol, with a primary and a secondary hydroxyl group, enters into reactions characteristic of other glycols. It reacts readily with various carboxyUc acids and diacids to form esters, diesters, and polyesters (40). Some organometaUic catalysts have proven satisfactory for these reactions, the most versatile being dibutyltin oxide. Several weak bases such as triethanolamine, potassium acetate, lithium acetate, and borax are effective as stabilizers for the glycol during synthesis (41). 

Because lactic acid has both hydroxyl and carboxyl functional groups, it undergoes iatramolecular or self-esterificatioa and forms linear polyesters, lactoyUactic acid (4) and higher poly(lactic acid)s, or the cycUc dimer 3,6-dimethyl-/)-dioxane-2,5-dione [95-96-5] (dilactide) (5). Whereas the linear polyesters, lactoyUactic acid and poly(lactic acid)s, are produced under typical condensation conditions such as by removal of water ia the preseace of acidic catalysts, the formation of dilactide with high yield and selectivity requires the use of special catalysts which are primarily weakly basic. The use of tin and ziac oxides and organostaimates and -titanates has been reported (6,21,22). 

As a dibasic acid, malic acid forms the usual salts, esters, amides, and acyl chlorides. Monoesters can be prepared easily by refluxing malic acid, an alcohol, and boron trifluoride as a catalyst (9). With polyhydric alcohols and polycarboxyUc aromatic acids, malic acid yields alkyd polyester resins (10) (see Alcohols, polyhydric Alkyd resins). Complete esterification results from the reaction of the diester of maUc acid with an acid chloride, eg, acetyl or stearoyl chloride (11). 

Other Rea.ctions, The photolysis of ketenes results in carbenes. The polymeriza tion of ketenes has been reviewed (49). It can lead to polyesters and polyketones (50). The polymerization of higher ketenes results in polyacetals depending on catalysts and conditions. Catalysts such as sodium alkoxides (polyesters), aluminum tribromide (polyketones), and tertiary amines (polyacetals) are used. Polymers from R2C—C—O may be represented as foUows. 

Another principal use of ketene is in the production of sorbic acid [110-44-1] (80,81). In this process, which requires an acidic or manganese(II) catalyst, ketene adds to crotonaldehyde [123-73-9] (8) with subsequent conversion of the P-lactone and the polyester to sorbic acid (qv) (9). 

Although white lead was the oldest white hiding pigment ia paints, it has been totally replaced by titanium dioxide, which has better covering power and is nontoxic (see Pigments). Nevertheless, basic lead carbonate has many other uses, including as a catalyst for the preparation of polyesters from... 

The second largest use at 21% is for unsaturated polyester resins, which are the products of polycondensation reactions between molar equivalents of certain dicarboxyhc acids or thek anhydrides and glycols. One component, usually the diacid or anhydride, must be unsaturated. A vinyl monomer, usually styrene, is a diluent which later serves to fully cross-link the unsaturated portion of the polycondensate when a catalyst, usually a peroxide, is added. The diacids or anhydrides are usually phthahc anhydride, isophthahc acid, and maleic anhydride. Maleic anhydride provides the unsaturated bonds. The exact composition is adjusted to obtain the requked performance. Resins based on phthahc anhydride are used in boat hulls, tubs and spas, constmction, and synthetic marble surfaces. In most cases, the resins contain mineral or glass fibers that provide the requked stmctural strength. The market for the resins tends to be cychcal because products made from them sell far better in good economic times (see Polyesters,unsaturated). 

Uses. About 35% of the isophthahc acid is used to prepare unsaturated polyester resins. These are condensation products of isophthahc acid, an unsaturated dibasic acid, most likely maleic anhydride, and a glycol such as propylene glycol. The polymer is dissolved in an inhibited vinyl monomer, usually styrene with a quinone inhibitor. When this viscous hquid is treated with a catalyst, heat or free-radical initiation causes cross-linking and sohdification. A range of properties is possible depending on the reactants used and their ratios (97). 

The relative effectiveness of nucleating agents in a polymer can be determined by measuring recrystallization exotherms of samples molded at different temperatures (105). The effect of catalyst concentration and filler content has been determined on unsaturated polyesters by using dynamic thermal techniques (124). Effects of formulation change on the heat of mbber vulcanization can be determined by dsc pressurized cells may be needed to reduce volatilization during the cure process (125). 

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