Catalyst electrocatalyst

Platinum and Pt-based materials are currently the best electrocatalysts for these reactions. The price and the hmited reserves of Pt are the prime obstacles to adequately developing this major field. Extensive research efforts have been devoted to the development of highly active and cost-effective electrocatalysts. This chapter describes recent advances in electrocatalysts for anodic reactions in low-temperature fuel cells that use methanol and ethanol as fuels in acidic media. Special attention is focused on the effort to decrease Pt content in the catalysts. Electrocatalysts employed in alkaline fuel cells are not discussed as they have been adequately covered in Chap. 5. 

Most of the electrocatalysts we will discuss in this book are in the form of porous metal films deposited on solid electrolytes. The same film will be also used as a catalyst by cofeeding reactants (e.g. C2H4 plus 02) over it. This idea of using the same conductive film as a catalyst and simultaneously as an electrocatalyst led to the discovery of the phenomenon of electrochemical promotion. 

The concept of a promoter can also be extended to the case of substances which enhance the performance of an electrocatalyst by accelerating the rate of an electrocatalytic reaction. This can be quite important for the performance, e.g., of low temperature (polymer electrolyte membrane, PEM) fuel cells where poisoning of the anodic Pt electrocatalyst (reaction 1.7) by trace amounts of strongly adsorbed CO poses a serious problem. Such a promoter which when added to the Pt electrocatalyst would accelerate the desired reaction (1.5 or 1.7) could be termed an electrocatalytic promoter, or electropromoter, but this concept will not be dealt with in the present book, where the term promoter will always be used for substances which enhance the performance of a catalyst. 

Electrochemical promotion or NEMCA is the main concept discussed in this book whereby application of a small current (1-104 pA/cm2) or potential ( 2 V) to a catalyst, also serving as an electrode (electrocatalyst) in a solid electrolyte cell, enhances its catalytic performance. The phenomenology, origin and potential practical applications of electrochemical promotion, as well as its similarities and differences with classical promotion and metal-support interactions, is the main subject of this book. 

One can only admire the insight of the first researchers who used Ni as the active electrode material in the Ni/YSZ cermet anodes In addition to being a good electrocatalyst for the charge transfer reaction (3.8), Ni is also an excellent catalyst for the steam or C02-reforming of methane ... 

Electro-catalysts which have various metal contents have been applied to the polymer electrolyte membrane fuel cell(PEMFC). For the PEMFCs, Pt based noble metals have been widely used. In case the pure hydrogen is supplied as anode fuel, the platinum only electrocatalysts show the best activity in PEMFC. But the severe activity degradation can occur even by ppm level CO containing fuels, i.e. hydrocarbon reformates[l-3]. To enhance the resistivity to the CO poison of electro-catalysts, various kinds of alloy catalysts have been suggested. Among them, Pt-Ru alloy catalyst has been considered one of the best catalyst in the aspect of CO tolerance[l-3]. 

When considering the morphology of prepared electro-catalysts are different to each other especially to the commercial one, one can think that the structure of electrode which was optimized to the commercial catalyst may not be optimum. So, the for the better electrode structures was conducted by investigating the effect of NFP. Fig. 2 is a schematic of electrode which depicts the effect of Nafion content[9]. For the conventional electrocatalysts, the range of 30 35 % NFP is reported as optimum value[10]. 

We have already referred to the Mo/Ru/S Chevrel phases and related catalysts which have long been under investigation for their oxygen reduction properties. Reeve et al. [19] evaluated the methanol tolerance, along with oxygen reduction activity, of a range of transition metal sulfide electrocatalysts, in a liquid-feed solid-polymer-electrolyte DMFC. The catalysts were prepared in high surface area by direct synthesis onto various surface-functionalized carbon blacks. The intrinsic... 

Recently, rhodium and ruthenium-based carbon-supported sulfide electrocatalysts were synthesized by different established methods and evaluated as ODP cathodic catalysts in a chlorine-saturated hydrochloric acid environment with respect to both economic and industrial considerations [46]. In particular, patented E-TEK methods as well as a non-aqueous method were used to produce binary RhjcSy and Ru Sy in addition, some of the more popular Mo, Co, Rh, and Redoped RuxSy catalysts for acid electrolyte fuel cell ORR applications were also prepared. The roles of both crystallinity and morphology of the electrocatalysts were investigated. Their activity for ORR was compared to state-of-the-art Pt/C and Rh/C systems. The Rh Sy/C, CojcRuyS /C, and Ru Sy/C materials synthesized by the E-TEK methods exhibited appreciable stability and activity for ORR under these conditions. The Ru-based materials showed good depolarizing behavior. Considering that ruthenium is about seven times less expensive than rhodium, these Ru-based electrocatalysts may prove to be a viable low-cost alternative to Rh Sy systems for the ODC HCl electrolysis industry. 

Platinum is the only acceptable electrocatalyst for most of the primary intermediate steps in the electrooxidation of methanol. It allows the dissociation of the methanol molecule hy breaking the C-H bonds during the adsorption steps. However, as seen earlier, this dissociation leads spontaneously to the formation of CO, which is due to its strong adsorption on Pt this species is a catalyst poison for the subsequent steps in the overall reaction of electrooxidation of CHjOH. The adsorption properties of the platinum surface must be modified to improve the kinetics of the overall reaction and hence to remove the poisoning species. Two different consequences can be envisaged from this modification prevention of the formation of the strongly adsorbed species, or increasing the kinetics of its oxidation. Such a modification will have an effect on the kinetics of steps (23) and (24) instead of step (21) in the first case and of step (26) in the second case. 

Finally, a simple method for a rapid evaluation of the activity of high surface area electrocatalysts is to observe the electrocatalytic response of a dispersion of carbon-supported catalyst in a thin layer of a recast proton exchange membrane.This type of electrode can be easily obtained from a solution of Nafion. As an example. Fig. 11 gives the comparative... 

The mechanism of electrooxidation of methanol is now nearly well understood. From the considerable effort made during the past 20 years, it is now possible to propose electrocatalysts with acceptable activities for DMFCs, even though further improvement is still necessary. Despite considerable research efforts, R-Ru alloys are the only acceptable catalysts for the electrooxidation of methanol at low anode potentials. Two questions still remain unanswered ... 

In this work we present results obtained both with batch and continuous flow operation of the gas-recycle reactor-separator utilizing Ag and Ag-Sm203 electrocatalysts and Sr(lwt%) La203 catalysts, in conjunction with Linde molecular sieve 5A as the trapping material, and discuss the synergy between the catalytic and adsorption units in view of the OCM reaction network. 

In the case of electrocatalytic operation, a galvanostat was used to apply constant currents I between the catalyst and a counter electrode deposited at the outer walls of the YSZ tube. In this way, oxygen is supplied to the Ag-based catalyst at a rate I/2F mol 0/s, where F is Faraday s constant. In this case the catalyst acts as an electrocatalyst [9,12,14]. 

Figure 7. Effect of methane conversion on C2 selectivity for some of the best state-of-the-art OCM catalysts (A, based on ref 4), the simulated chromatographic reactor of Aris and coworkers (A, ref. 10) and the present work. ( ) Ag electrocatalyst, single pass (O) Ag electrocatalyst with recycle and trapping (0) Sr/LagOg catalyst, single pass ( ) Sr/La20g catalyst with recycle and trapping. Open symbols, batch operation filled symbols, continuous-flow steady-state operation.

Appreciable interest was stirred by the sucessful use of nonmetallic catalysts such as oxides and organic metal complexes in electrochemical reactions. From 1968 on, work on the development of electrocatalysts on the basis of the mixed oxides of titanium and ruthenium led to the fabrication of active, low-wear electrodes for anodic chlorine evolution which under the designation dimensionally stable anodes (DSA) became a workhorse of the chlorine industry. 

They have an exceedingly high specific activity per active site the turnover number y is as high as 10 to 10 s in certain enzyme reactions, while at ordinary electrocatalysts having a number of reaction sites on the order of 10 cm , yhas a value of about 1 s at a current density of lOmA/cm. Thus, the specific catalytic activity of tfie active sites of enzymes is many orders of magnitude fiigher tfian tfiat of all other known catalysts for electrochemical (and also chemical) processes. 

Significant (and even spectacular) results were contributed by the group of Norskov to the field of electrocatalysis [102-105]. Theoretical calculations led to the design of novel nanoparticulate anode catalysts for proton exchange membrane fuel cells (PEMFC) which are composed of trimetallic systems where which PtRu is alloyed with a third, non-noble metal such as Co, Ni, or W. Remarkably, the activity trends observed experimentally when using Pt-, PtRu-, PtRuNi-, and PtRuCo electrocatalysts corresponded exactly with the theoretical predictions (cf. Figure 5(a) and (b)) [102]. 

The small metal particle size, large available surface area and homogeneous dispersion of the metal nanoclusters on the supports are key factors in improving the electrocatalytic activity and the anti-polarization ability of the Pt-based catalysts for fuel cells. The alkaline EG synthesis method proved to be of universal significance for preparing different electrocatalysts of supported metal and alloy nanoparticles with high metal loadings and excellent cell performances. 

Establishment of carbon-supported Pt catalysts as a means to achieve higher and more stable dispersion of the precious metal electrocatalyst on an electronically conducting support [Petrow and Allen, 1977]. 

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