Calcium carbonate polymers

Sugawara, A., Nishimura, T., Yamamoto, Y., Inoue, H., Nagasawa, H. and Kato, T. (2006) Self-organization of oriented calcium carbonate/polymer composites effects of a matrix peptide isolated from the exoskeleton of a crayfish. Angewandte Chemie International Edition, 45, 2876-2879. 

Most chemical treatment programs have not in the past specifically focused on controlling silica levels in cooling water, and as a consequence almost all analyses of scales and deposits taken from the waterside of cooling systems, especially from heat exchangers, have shown the presence of small percentages of silica. Research over the last five years or so has led to the introduction of silica-specific deposit control polymers and has also led, with some success, to the reevaluation and promotion of some established calcium carbonate polymer products for effective silica control. 

Jiang L, Lam YC, Tam KC, Chua TH, Sim GW, Ang LS (2005) Strengthening acrylonitrile-butadiene-styrene (ABS) with nano-sized and micron-sized calcium carbonate. Polymer 46 243-252... 

Kemal, L Whittle, A., Burford, R., Vodenitcharova, T. Hoffman, M. (2009). Toughening of Unmodified Polyvinylchloride through the Addition of Nanoparticulate Calcium Carbonate. Polymer, Vol. 50, pp. (4066-4079)... 

Wang, X., W Tong, W Li, H. Huang, J. Yang, and G. Li. 2006. Preparation and properties of nanocomposite of poly(phenylene sulfide )/calcium carbonate. Polymer Bulletin 57 (6) (July 27) 953-962. doi 10.1007/s00289-006-0652-x. http //www.springerhnk.coin/index/10.1007/ S00289-006-0652-X. 

Synthetic Marble. Synthetic marble-like resin products are prepared by casting or molding a highly filled monomer mixture or monomer—polymer symp. When only one smooth surface is required, a continuous casting process using only one endless stainless steel belt can be used (52,53). Typically on the order of 60 wt % inorganic filler is used. The inorganic fillers, such as aluminum hydroxide, calcium carbonate, etc, are selected on the basis of cost, and such properties as the translucence, chemical and water resistance, and ease of subsequent fabrication (54,55). 

Polypropylene polymers are typically modified with ethylene to obtain desirable properties for specific applications. Specifically, ethylene—propylene mbbers are introduced as a discrete phase in heterophasic copolymers to improve toughness and low temperature impact resistance (see Elastomers, ETHYLENE-PROPYLENE rubber). This is done by sequential polymerisation of homopolymer polypropylene and ethylene—propylene mbber in a multistage reactor process or by the extmsion compounding of ethylene—propylene mbber with a homopolymer. Addition of high density polyethylene, by polymerisation or compounding, is sometimes used to reduce stress whitening. In all cases, a superior balance of properties is obtained when the sise of the discrete mbber phase is approximately one micrometer. Examples of these polymers and their properties are shown in Table 2. Mineral fillers, such as talc or calcium carbonate, can be added to polypropylene to increase stiffness and high temperature properties, as shown in Table 3. 

The mbber compound usually requires an inert inorganic filler and small particle sise carbon particle for reinforcement. The mbber polymers vary in inherent tensile strength from very high in the case of natural mbber to almost nonexistent for some synthetic polymers, eg, SBR. The fillers most commonly used for mbber compounds include carbon black, clay, calcium carbonate, siUca, talc (qv), and several other inorganic fillers. 

Sihcone polymers when cured into elastomers by themselves ate weak, gel-like materials. For this reason, fillers must be used to provide reinforcement. The type of fillers (qv) used in sihcone sealants varies widely two of the most common fillers are fumed sihca and calcium carbonate. 

The polysulfide base material contains 50—80% of the polyfunctional mercaptan, which is a clear, amber, sympy Hquid polymer with a viscosity at 25°C of 35, 000 Pa-s(= cP), an average mol wt of 4000, a pH range of 6—8, and a ntild, characteristic mercaptan odor. Fillers are added to extend, reinforce, harden, and color the base. They may iaclude siUca, calcium sulfate, ziac oxide, ziac sulfide [1314-98-3] alumina, titanium dioxide [13463-67-7] and calcium carbonate. The high shear strength of the Hquid polymer makes the compositions difficult to mix. The addition of limited amounts of diluents improves the mix without reduciag the set-mbber characteristics unduly, eg, dibutyl phthalate [84-74-2], tricresyl phosphate [1330-78-5], and tributyl citrate [77-94-1]. 

Particulate fillers are divided into two types, inert fillers and reinforcing fillers. The term inert filler is something of a misnomer as many properties may be affected by incorporation of such a filler. For example, in a plasticised PVC compound the addition of an inert filler will reduce die swell on extrusion, increase modulus and hardness, may provide a white base for colouring, improve electrical insulation properties and reduce tackiness. Inert fillers will also usually substantially reduce the cost of the compound. Amongst the fillers used are calcium carbonates, china clay, talc, and barium sulphate. For normal uses such fillers should be quite insoluble in any liquids with which the polymer compound is liable to come into contact. 

One way of improving the adhesion between polymer and filler is to improve the level of wetting of the filler by the polymer. One approach, which has been used for many years, is to coat the filler with an additive that may be considered to have two active parts. One part is compatible with the filler, the other with the polymer. Probably the best known example is the coating of calcium carbonate with stearic acid. Such coated or activated whitings have been used particularly with hydrocarbon rubbers. It is generally believed that the polar end attaches itself to the filler particle whilst the aliphatic hydrocarbon end is compatible with the rubbery matrix. In a similar manner clays have been treated with amines. 

Lucie, S., Kovacevic, V., Packham, D.E., Bogner, A., Gerzina, A., Stearate-modified calcium carbonate fillers and their effect on the properties of polyvinyl acetate, composites. Proc. 2nd Int. Symp. Polymer Surface Modification Relevance to Adhesion, Newark, NJ, 24-26 May, 1999. 

A typical formulation of a brine-polymer completion fluid might include 8.5 to 11 Ib/gal salt water solution (NaCl, CaCl, KCI, or a mixture), 0.25 to 1.0 Ib/bbl polymer and 5 to 15% calcium carbonate. 

PCA 16 is available as Beldene 161/164 (50/35% w/w solids), Acumer 4161 (50%), and Polysperse (50%). These are low-phosphorus content materials that have found application in boiler FW formulations because of excellent sludge conditioning and particulate dispersion properties. The number 16 represents a 16 1 w/w ratio of acrylic acid and sodium hypophosphite, giving PCA 16 a MW range of 3,300 to 3,900. PCA 16 is particularly effective for the control of calcium carbonate and sulfate deposition. It is usually incorporated with other polymers in formulations and is approved for use under U.S. CFR 21, 173.310. 

These formulations may be modified to further reduce the impact of adding dissolved solids to the program by substituting the SHMP for an organic polymer calcium carbonate control agent, such as PMA. 

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