Blowing processes injection blow molding

As a tme thermoplastic, FEP copolymer can be melt-processed by extmsion and compression, injection, and blow molding. Films can be heat-bonded and sealed, vacuum-formed, and laminated to various substrates. Chemical inertness and corrosion resistance make FEP highly suitable for chemical services its dielectric and insulating properties favor it for electrical and electronic service and its low frictional properties, mechanical toughness, thermal stabiUty, and nonstick quaUty make it highly suitable for bearings and seals, high temperature components, and nonstick surfaces. 

In injection blow mol ding, a parison is injection molded onto a core pin the parison is then rapidly transferred via the core pin to a blow mold, where it is blown by air into an article. This process is appHed to smad and intricate bottles. 

Soft-drink bottles made from poly(ethylene terephthalate) (PET) are usuady made by stretch-blow mol ding in a two-step process. Eirst, a test-tube-shaped preform is molded, which is then reheated to just above its glass-transition temperature, stretched, and blown. Stretching the PET produces biaxial orientation, which improves transparency, strength, and toughness of the botde (54,56). A one-step process is used for many custom containers that are injection stretch-blow molded. 

Blow Molding. Blow mol ding is a multistep fabrication process for manufacturing hoUow symmetrical objects. The granules are melted and a parison is obtained by extmsion or by injection mol ding. The parison is then enclosed by the mold, and pressure or vacuum is appHed to force the material to assume the contour of the mold. After sufficient cooling, the object is ejected. 

PS or copolymers are used extensively in injection blow mol ding. Tough and cra2e-resistant PS containers have been made by multiaxiaHy oriented injection-molded parisons (238). This process permits the design of blow-molded objects with a high degree of controlled orientation, independent of blow ratio or shape. 

Designers and processors to produce products at the lowest cost have unconsciously used the basic concept of the FALLO approach. This approach makes one aware that many steps are involved to be successful, all of which must be coordinated and interrelated. It starts with the design that involves specifying the plastic, and specifying the manufacturing process. The specific process (injection, extrusion, blow molding, thermoforming, and so forth) is an important part of the overall scheme and should not be problematic. 

Process used provides different control capabilities. As an example closed molding (injection, compression, etc.) provides fine detail on all surfaces. Open molding (blow molding, thermoforming, spray-up, etc.) provides detail only on the one side in contact with the mold, leaving the second side free-formed. Continuous production (extrusion and pultrusion) yields products of continuous length. Hollow (rotational or blow) produces hollow products. These processes can be used creatively to make different types of products. For example, two molded or thermo-formed components can be bonded together to form a hollow product, or they can be blow molded. 

The functions and property characteristics of a product will be largely determined by the performance requirements and material selected for fabrication. The basic requirement of the process is its capability of handling a suitable material. For example, if a major function requirement is for resistance to creep under high loads, it is probable that a long-fiber RP will be necessary. Thus it would immediately eliminate such processes as blow molding and conventional injection molding. 

Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injection molding, blow molding, forming, foaming, reaction injection molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships. 

Plasticator A very important component in a melting process is the plasticator with its usual specialty designed screw and barrel used that is used in different machines (extruders, injection molding, blow molding, etc.). If the proper screw design is not used products may not meet or maximize their performance and meet their cost requirements. The hard steel shaft screws have helical flights, which rotates within a barrel to mechanically process and advance (pump) the plastic. There are general purposes and dedicated screws used. The type of screw used is dependent on the plastic material to be processed. 

Describe both the extrusion blow molding and injection blow molding processes. Why would one method be chosen over the other ... 

Polymer scientists and engineers have developed a wide variety of processes by which to convert polypropylene into useable articles. These processes include fiber-spinning, production of melt blown and spun bond non-woven fabrics, film production, blow molding, and injection molding. The following sections describe these processes and the resulting properties of the product as a function of the process. 

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