Abrasive Application

Further information concerning special applications (abrasion, adhesion, corrosion) and their customized special materials on request. 

Wear resistance Further informatic < very low, XX n concerning low, XXX medium, XXXX high, XXXXX very hig special applications (abrasion, adhesion, corrc h sion) and the r customized sp ecial materials o n request. ... 

During surface treatment prior to paint application, abrasive dust and pyrolysis products produced during the removal of paints and solvents may also be inhaled. The dust produced from corrosion protection agents and some older colored paints is often contaminated with heavy metals. Chlorinated hydrocarbons are still used in paint strippers. 

Film Applications Abrasion-resistant surface coatings, puncture- and tear-resistant coextruded films, and physically durable and dependable cast films and tie layers for diverse applications. 

Sectioning Step Not applicable Abrasive Grain size Mounting Working surface Cold mounting in epoxy resin Lubricant Load RPM Time and coolant N min ... 

Applications abrasive products, adhesives, binder, electrodes, membranes, microspheres, particle boards, thermal Insulation ... 

Industrial Applications Abrasives platings Safefy/Toxicity No data available... 

Another sol—gel abrasive, produced by seeding with a-ferric oxide or its precursors, has been patented (30). A magnesium-modified version of this abrasive, also called Cubitron, is being produced as a replacement for the earlier type. Yttria [1314-36-91-vnc>A V eA sol—gel abrasives have also been patented (31), as well as rare earth oxide modified materials (32). These abrasives are all produced by 3M Corporation they have performed very well ia various applications such as ia coated abrasives for grinding stainless steel and exotic alloys. 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

Resins are also used for permanent tooth-colored veneers on fixed prostheses, ie, crown and bridges. Compositions for this application include acryflcs, vinyl—acryflcs, and dimethacrylates, as well as silica- or quartz-microfilled composites. The resins are placed on the metallic substrates of the prostheses and cured by heat or light. These resins are inexpensive, easy to fabricate, and can be matched to the color of tooth stmcture. Acrylic facings do not chemically adhere to the metals and are retained only by curing the resin into mechanical undercuts designed into the metal substrate. They have relatively low mechanical strength and color stability, and poor abrasion and strain resistance they also deform more under the stress of mastication than porcelain veneers or facings. 

Graphites (natural or synthetic) are black semireinforcing fillers used almost exclusively in rotary shaft seal applications where surface lubricity and abrasion resistance must be enhanced (see Carbon, natural graphite). 

Materials of construction. The instrument must withstand the process conditions to which it is exposed. This encompasses considerations such as operating temperatures, operating pressures, corrosion, and abrasion. For some applications, seals or purges may be necessary. 

Flow is an important measurement whose calibration presents some challenges. When a flow measurement device is used in applications such as custody transfer, provision is made to pass a known flow through the meter. However, such a provision is costly and is not available for most in-process flowmeters. Without such a provision, a true cahbration of the flow element itself is not possible. For orifice meters, calibration of the flowmeter normally involves cahbration of the differential pressure transmitter, and the orifice plate is usually only inspected for deformation, abrasion, and so on. Similarly, cahbration of a magnetic flowmeter normally involves cahbration of the voltage measurement circuitry, which is analogous to calibration of the differential pressure transmitter for an orifice meter. 

Seal Face Combinations The dynamic of seal faces is better understood today. Seal-face combinations have come a long way in the past 8-10 years. Stellite is being phased out of the petroleum and petrochemical applications. Better grades of ceramic are available, cost of tungsten has come down, and relapping of tungsten are available near most industrial areas. Silicon carbide is being used in abrasive service. 

When heavier refractories are required because of operating conditions, insulating brick is installed next to the shell and firebrick is installed to protect the insulating brick. Industrial experience in many fields of application has demonstrated that such a hning will success-billy withstand the abrasive conditions for many years without replacement. Most serious refractory wear occurs with coarse particles at high gas velocities and is usually most pronounced near the operating level of the fluidized bed. 

Typical applications include careful sizing of silica-glass sand, washing phosphate rock, sizing of abrasives, smokeless powder, sodium ahi-rninate, etc,... 

Industrial equipment is a continuing area of development for plastics. Pipes, pumps, valves and sight glasses, made from such materials as PVC, PTFE and poly-4-methylpent-l-ene, have become well established on account of their corrosion resistance. The nylons are used for such diverse applications as mine conveyor belts and main drive gears for knitting machines and paper-making equipment. These and other materials are widely used where such features as toughness, abrasion resistance, corrosion resistance, non-stick properties, electrical insulation capability and transparency are of importance. 

Polypropylene monofilaments combine low density with a high tenacity and good abrasion resistance and are finding some application in ropes and netting. 

The nylons have found steadily increasing application as plastics materials for speciality purposes where their toughness, rigidity, abrasion resistance, good hydrocarbon resistance and reasonable heat resistance are important. Because of their high cost they have not become general purpose materials such as polyethylene and polystyrene, which are about a third of the price of the nylons. 

Extruded applications of nylon, other than film and monofilcunent, are less commonly encountered because of the low melt viscosity of the polymers. Uses include cable sheathing which requires resistance to abrasion and/or chemical attack, flexible tubing for conveying petrol and other liquids, piping for chemical... 

This material finds a limited application in films and coatings which require good abrasion and flexing resistance. Some typical properties of cross-linked and uncross-linked polymers are given in Table 18.9. 

---