Aluminum aluminization

Lowe, T. A. (1961). Aluminum, aluminized steel and galvanized steel in severe coastal environments. Corrosion, 17, 177t-180t. 

R. I. Rieder and R. E. Kaiser, Straightforward gas phase derivatization in a novel aluminum-aluminate reactor, J, Planar Chromatogr. 2 62-64 (1989). 

Sec. 1.1.2)). Aluminum (aluminizing), silicon (siliconizing) and chromium (chromizing) are the most common materials used for pack cementation. 

Loewenstein W 1954 The distribution of aluminum in the tetrahedra of silicates and aluminates Am. Minerai. 39 92-6... 

Sillimanite, see Aluminum silicon oxide (1/1) Smithsonite, see Zinc carbonate Soda ash, see Sodium carbonate Spelter, see Zinc metal Sphalerite, see Zinc sulflde Spherocobaltite, see Cobalt(II) carbonate Spinel, see Magnesium aluminate(2—)... 

ALUMDJUMCOMPOUNDS - ALUMINIUMOXIDE(ALUMINA) - CALCINED, TABULAR, AND ALUMINATE CETffiNTS] (Vol 2) Potassium aluminum alum [7784-24-9]... 

The incorporation of aluminum increases the blast effect of explosives but decreases the rates of detonation, fragmentation effectiveness, and shaped charge performance. Mixes with aluminum are made by first screening finely divided aluminum, adding it to a melted RDX—TNT slurry, and stirring until the mix is uniform. A desensitizer and calcium chloride may be incorporated, and the mixture cooled to ca 85°C then poured. Typical TNT-based aluminized explosives are the tritonals (TNT + Al), ammonals (TNT, AN, Al), minols (TNT, AN, Al) torpexes and HBXs (TNT, RDX, Al) (Table 14) (223-226). 

Sodium aluminate [1302-42-7] is another source of soluble aluminum made by leaching bauxite with caustic soda. As with alum, the active species are really its hydrolysis products which depend on the chemistry of the system to which it is added. It tends to raise the pH. It is available both as a soHd and as a solution (see Aluminum compounds, aluminates). 

Anhydrous aluminum triduotide, A1F., is a white crystalline soHd. Physical properties are Hsted ia Table 2. Aluminum duotide is spatingly soluble ia water (0.4%) and iasoluble ia dilute mineral acids as well as organic acids at ambient temperatures, but when heated with concentrated sulfuric acid, HF is hberated, and with strong alkah solutions, aluminates are formed. A1F. is slowly attacked by fused alkahes with the formation of soluble metal duotides and aluminate. A series of double salts with the duotides of many metals and with ammonium ion can be made by precipitation or by soHd-state reactions. 

There are several processes available for the manufacture of cryoHte. The choice is mainly dictated by the cost and quaUty of the available sources of soda, alumina, and fluoriae. Starting materials iaclude sodium aluminate from Bayer s alumina process hydrogen fluoride from kiln gases or aqueous hydrofluoric acid sodium fluoride ammonium bifluoride, fluorosiUcic acid, fluoroboric acid, sodium fluosiUcate, and aluminum fluorosiUcate aluminum oxide, aluminum sulfate, aluminum chloride, alumina hydrate and sodium hydroxide, sodium carbonate, sodium chloride, and sodium aluminate. 

The manufacture of cryoHte is commonly iategrated with the production of alumina hydrate and aluminum trifluoride. The iatermediate stream of sodium aluminate from the Bayer alumina hydrate process can be used along with aqueous hydrofluoric acid, hydrogen fluoride kiln gases, or hydrogen fluoride-rich effluent from dry-process aluminum trifluoride manufacture. 

A commercial process which uses hydrothermal leaching on a large scale is the Bayer process for production of aluminum oxide (see Aluminum compounds). This process is used to extract and precipitate high grade alurninum hydroxide (gibbsite [14762-49-3]) from bauxite [1318-16-7] ore. The hydrothermal process step is the extraction step in which concentrated sodium hydroxide is used to form a soluble sodium aluminate complex ... 

There is also a two-step process of chromizing foUowed by aluminizing. Above 900°C the chromizing begins to rediffuse and the protective oxide changes to Al O from Cr202. Aluminum oxide is less volatile than chromium oxide and better for high temperature oxidation resistance above 1000°C. 

Cryolite. Cryofite [15096-52-3] Na AlF, is the primary constituent of the HaH-Hfiroult cell electrolyte. High purity, natural cryofite is found in Greenland, but its rarity and cost have caused the aluminum industry to substitute synthetic cryofite. The latter is produced by the reaction of hydrofluoric acid [7664-39-3] HE, with sodium aluminate [1302-42-7] NaA102, from the Bayer process... 

Uses of bauxite other than for aluminum production are in refractories, abrasives, chemicals, and aluminous cements. Bauxites for these markets ... 

Sodium aluminate is used in water purification, in the paper industry, for the after treatment of Ti02 pigment, and in the manufacture of aluminum containing catalysts and zeoHte. Worldwide markets are in the range of 125,000 t/yr (19). 

Commercial grades of socbum aluminate contain both waters of hycbation and excess socbum hycboxide. In solution, a high pH retards the reversion of socbum aluminate to insoluble aluminum hycboxide. The chemical identity of the soluble species in socbum aluminate solutions has been the focus of much work (1). Solutions of sodium aluminate appear to be totaby ionic. The aluminate ion is monovalent and the predominant species present is deterrnined by the Na20 concentration. The tetrahydroxyaluminate ion [14485-39-3], Al(OH) 4, exists in lower concentrations of caustic dehydration of Al(OH) 4, to the aluminate ion [20653-98-9], A10 2) is postulated at concentrations of Na20 above 25%. The formation of polymeric aluminate ions similar to the positively charged polymeric ions formed by hydrolysis of aluminum at low pH does not seem to occur. Al(OH) 4 has been identified as the predominant ion in dilute aluminate solutions (2). 

Small amounts of sodium aluminate are prepared in the lab by fusion of equimolar quantities of sodium carbonate [497-19-8] and aluminum acetate [139-12-8], A1(C2H202)3, at 800°C (4). Other methods involve reaction of sodium hycboxide with amorphous alumina or aluminum [7429-90-5] metal. Commercial quantities of sodium aluminate are made from hydrated alumina, in the form of aluminum hydroxy oxide [24623-77-6], AIO(OH), or aluminum hycboxide [21645-51 -2], Al(OH)3, a product of the Bayer process (5,6) which is used to refine bauxite [1318-16-7], the principal aluminum ore. 

Commercial grades of sodium aluminate are obtained by digestion of aluminum tnhydroxide in aqueous caustic at atmospheric pressure and near the boiling temperature (7). Digestion of the aluminum hydroxy oxide in aqueous sodium hycboxide [1310-73-2] requbes pressures of up to 1.38 MPa (13.6 atm) and temperatures of about 200°C. Dry sodium aluminate is obtained by evaporation of water. Several processes for the production of sodium aluminate are known that do not reqube the addition of water. In one process, bauxite reacts with molten sodium hycboxide at approximately 400°C (8) in... 

The chlorination of aluminous materials in the production of aluminum chloride has been thoroughly investigated (2). The Gulf Oil Company produced aluminum chloride from calcined bauxite [1318-16-7] and coke from 1920 to 1960 (3). 

Aluminum nitrate nonahydrate is prepared by dissolving aluminum or aluminum hydroxide in dilute nitric acid, and crystaUi2ing the product from the resulting aqueous solution. It is made commercially from aluminous materials such as bauxite. Iron compounds may be extracted from the solution with naphthenic acids (21) before hydrate precipitation. In the laboratory it is prepared from aluminum sulfate and barium nitrate. 

Gel-Based Activated Aluminas. Alumina gels can be formed by wet chemical reaction of soluble aluminum compounds. An example is rapid mixing of aluminum sulfate [17927-65-0], Al2(S0 2 XH20, and sodium aluminate [1302-42-7], NaA102, solutions to form pseudoboehmite and a... 

Commercial production of bayerite is relatively small and employs CO2 neutralization of caustic aluminate Hquor obtained from either Bayer or sinter processes. The product obtained is about 90% crystalline bayerite having small amounts of gibbsite, pseudoboehmite, and amorphous aluminum hydroxides. 

Calcium Aluminate Cements. Low purity calcium aluminate [12042-78-3] cements are obtained by sintering or fusing bauxite and lime in a rotary or shaft kiln. A high purity calcium aluminate cement, 2CaO 5AI2O2, capable of withstanding service temperatures of 1750°C can be prepared by the reaction of high purity lime with calcined or hydrated alumina (see Aluminum compounds). 

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