Aluminides nickel aluminide

The present monograph was first written as a chapter for Volume 8 of the series Materials Sdence and Technology A Comprehensive Treatment , edited by Robert W. Cahn, Peter Haasen, and Edward J. Kramer (Volume Editor Dr. Karl Heinz Matucha). Its aim is to give an overview of intermetallics, which is both detailed and comprehensive and which includes the fundamentals as well as applications. The result is an extended, critical review of the whole field of intermetallics with an emphasis on those intermetallic phases which have already been applied as functional or structural materials or which are currently the subject of materials developments. A historical introduction and a discussion of the relationship between atomic bonding, crystal structure, phase stability and properties is followed by a discussion of the major classes of intermetallics. The titanium aluminides, nickel aluminides, iron aluminides, copper phases, A15 phases. Laves phases, beryllides, rare earth phases, and siliddes are reviewed. In particular, the crystal structures, phase diagrams, and physical properties as well as the mechanical and corrosion behavior are treated. The state of developments as well as prospects and problems are discussed in view of present and future applications. The publisher has decided to publish the review as a separate monograph in order to make it accessible to a wider audience. 

Metal-Matrix Composites. A metal-matrix composite (MMC) is comprised of a metal ahoy, less than 50% by volume that is reinforced by one or more constituents with a significantly higher elastic modulus. Reinforcement materials include carbides, oxides, graphite, borides, intermetahics or even polymeric products. These materials can be used in the form of whiskers, continuous or discontinuous fibers, or particles. Matrices can be made from metal ahoys of Mg, Al, Ti, Cu, Ni or Fe. In addition, intermetahic compounds such as titanium and nickel aluminides, Ti Al and Ni Al, respectively, are also used as a matrix material (58,59). P/M MMC can be formed by a variety of full-density hot consolidation processes, including hot pressing, hot isostatic pressing, extmsion, or forging. 

Intermetallics also represent an ideal system for study of shock-induced solid state chemical synthesis processes. The materials are technologically important such that a large body of literature on their properties is available. Aluminides are a well known class of intermetallics, and nickel aluminides are of particular interest. Reactants of nickel and aluminum give a mixture with powders of significantly different shock impedances, which should lead to large differential particle velocities at constant pressure. Such localized motion should act to mix the reactants. The mixture also involves a low shock viscosity, deformable material, aluminum, with a harder, high shock viscosity material, nickel, which will not flow as well as the aluminum. 

Products of nickel aluminides are also observed along the axis of the sample over a diameter of about 1 mm where the numerical simulations show radial focusing of the pressure to values approaching 50 GPa for times of about 200 ns. 

The shock-modified composite nickel-aluminide particles showed behavior in the DTA experiment qualitatively different from that of the mixed-powder system. The composite particles showed essentially the same behavior as the starting mixture. As shown in Fig. 8.5 no preinitiation event was observed, and temperatures for endothermic and exothermic events corresponded with the unshocked powder. The observations of a preinitiation event in the shock-modified mixed powders, the lack of such an event in the composite powders, and EDX (electron dispersive x-ray analysis) observations of substantial mixing of shock-modified powders as shown in Fig. 8.6 clearly show the first-order influence of mixing in shock-induced solid state chemistry. 

The initial studies on nickel-aluminide synthesis defined a number of important issues in shock-induced solid state synthesis. This work was extended to the influence of powder particle morphology in recent work of Thadhani and... 

The response of titanium-aluminum powder mixtures in a 3 1 molar ratio was investigated under the same shock-loading conditions as in the nickel aluminides. Such mixtures are especially interesting in that the shock impedances of the materials are approximately equal and both are relatively hard and difficult to deform. In addition to any chemical differences, such materials should prove to be difficult to mix with the shock conditions. 

It was observed, under conditions when the nickel-aluminide mixtures of the same ratio were fully reacted, that the titanium aluminides were essentially unreacted reactions were only localized. Because the products were of such small size, it was difficult to identify them, but they were thought to be TiAlj or ordered superstructures TiQAl23 or TigAl24. No further studies have been carried out on these samples. 

Calorised Coatings The nickel- and cobalt-base superalloys of gas turbine blades, which operate at high temperatures, have been protected by coatings produced by cementation. Without such protection, the presence of sulphur and vanadium from the fuel and chloride from flying over the sea promotes conditions that remove the protective oxides from these superalloys. Pack cementation with powdered aluminium produces nickel or cobalt aluminides on the surfaces of the blade aerofoils. The need for overlay coatings containing yttrium have been necessary in recent times to deal with more aggressive hot corrosion conditions. 

Reactive Sputtering. Nanocomposite films of Ni3N/AlN, CoN/BN, and CoN/ Si3N4 were synthesized by reactive sputtering of a nickel aluminide, a cobalt boride,... 

Hafnium is an effective solid solution strengthener at higher temperatures for other alloys such as nickel aluminides (39,40). 

Mew Materials and Processes. New materials and processes include aligned eutectics, oxide and liber-reinforced superalloys, intermelalhc compounds and other ordered phases including titanium aluminidcs. nickel aluminides. and iron aluminidcs. 

Nickel aluminide (NiAl, Ni3AI), titanium aluminide (TiAl, Ti3AI), molybdenum disilicide (MoSi2)... 

Table 3.2. Gibbs free energy of formation of nickel aluminides (J cm 3) and the first phase to grow in reaction couples of the Ni-Al binary system at 350°C89... 

Table 3.3. Standard enthalphies (heats) of formation of nickel aluminides and their effective heats of formation calculated for the effective concentration at the interface corresponding to the composition (3.5 at.% Ni, 96.5 at.% Al) of the eutectic with the lowest melting point in the Ni-Al binary system.261 For all the intermetallic compounds, the limiting element is nickel...

The results of this kind have been obtained by R. Tarento and G. Blaise when studying the reactions in thin-film nickel-aluminium couples" (see also Ref. 263). Using an ingenious variant of ion mass spectrometry, they were able to examine the nickel aluminide layers as thin, as 5 nm. For comparison, the lattice spacings of the Ni-Al intermetallics lie in the range 0.3-0.7 nm.142 214... 

Intermet allies Nickel aluminide (NiAl, NijAl) Titanium aluminide (TiAl, TijAl) Molybdenum disilicide (MoSi )... 

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