Zirconia composites, alumina-reinforced

If this carbothermal process is brought to only partial completion (Equation 11a and 11b), a homogeneous mixture of silicon carbide whiskers and silicon nitride powder [10] is obtained which can be fired directly to yield whisker reinforced ceramics. Silicon carbide reinforced alumina composites and silicon carbide whisker reinforced zirconia composites [31] are also products of the "chemical mixing process". The whisker growth rate in the zirconia process can be accelerated by adding metal particle catalysts such as cobalt chloride, thus potentially facilitating a VLS phase transformation. 

The 2001 recall has not, however, dampened the general enthusiasm for ceramic materials in orthopedics. Alumina is currently the ceramic material of choice for orthopedic applications, either for articulations with UHMWPE or for use in COC alternate bearings. Starting at the end of 2002, a new alumina composite material (BIOLOX Forte CeramTec, Plochingen, Germany) has been available as a femoral head material (Merkert 2003). This ceramic composite, consisting of 75% alumina matrix, is reinforced by 25% zirconia. The improved strength of this new ceramic composite, in comparison with alumina and zirconia, is summarized in Table 6.2. Clinical studies are still needed to determine the effectiveness and reliability of this new biomaterial. 

The history of ceramics is as old as civilization, and our use of ceramics is a measure of the technological progress of a civilization. Ceramics have important effects on human history and human civilization. Earlier transitional ceramics, several thousand years ago, were made by clay minerals such as kaolinite. Modem ceramics are classified as advanced and fine ceramics. Both include three distinct material categories oxides such as alumina and zirconia, nonoxides such as carbide, boride, nitride, and silicide, as well as composite materials such as particulate reinforced and fiber reinforced combinations of oxides and nonoxides. These advanced ceramics, made by modem chemical compounds, can be used in the fields of mechanics, metallurgy, chemistry, medicine, optical, thermal, magnetic, electrical and electronics industries, because of the suitable chemical and physical properties. In particular, photoelectron and microelectronics devices, which are the basis of the modern information era, are fabricated by diferent kinds of optical and electronic ceramics. In other words, optical and electronic ceramics are the base materials of the modern information era. 

Recently, researches have been made with materials composed of alumina reinforced with zirconia (until 15 % in volume of zirconia) with the purpose of improving the reliability of the single-phase alumina and zirconia ceramic implants. De Aza et. at [38] has put in evidence that, in general, these new composite materials can display not oidy a greater toughness (Kic) that the monolithic materials previously mentioned, otherwise, and what it is more important, a greater tension threshold for the stress intensity factor (Kio), below which some of crack does not take place propagation (Table III). Therefore, in the case of the ceramics prostheses, this tension threshold provides a rank of intensity of tensions of total security for the use of the composite material under mechanical efforts. 

Engineering ceramics can be classified into three—oxides, nonoxides, and composites. Examples for oxides are alumina and zirconia. Carbides, borides, nitrides, and silicides come under nonoxides. Particulate-reinforced oxides and nonoxides are examples for composites. Oxide ceramics are characterized by oxidation resistance, chemical inertness, electrical insulation. 

As mentioned previously, the main body of research on whisker-reinforced composites was concerned with alumina, mullite, and silicon nitride matrix materials. None the less, selected work examined zirconia, cordierite, and spinel as matrix materials.16-18 The high temperature strength behavior reported for these composites is summarized in Table 2.5. As shown, the zirconia matrix composites exhibited decreases in room temperature strength with the addition of SiC whiskers. However, the retained strength at 1000°C, was significantly improved for the whisker composites over the monolithic. Claussen and co-workers attributed this behavior to loss of transformation toughening at elevated temperatures for the zirconia monolith, whereas the whisker-reinforcement contribution did not decrease at the higher temperature.17,18... 

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