Cationic addition polymerization

In addition to traditional radical initiated addition polymerizations, cation and/or anion catalyzed addition polymerizations are of great commercial importance, since PE, PP and PS are most frequently produced using this type of polymerization technique (Table 5). In addition to the vinyl monomers, vinyli-dene monomers, in which neither R nor R is hydrogen, can form commercially important polymers. PMMA is a typical example of this type of thermoplastics. 

Formaldehyde is a strong electrophile, allowing acetal to polymerize by nucleophilic, anionic, or cationic addition of an alcohol to ketene carbonyl groups. Relatively weak bases such as pyridine initiate anionic addition polymerization cationic addition polymerization is catalyzed by strong acids. When the cyclic trimer trioxane is used as a copolymer to polymerize acetal copolymers, Lewis acids such as boron tiifluoride promote copolymerization. A more fundamental description is polymerization of an aldehyde or ketone -l- alcohol -i- an acid or base catalyst to form hemiac-etal, which further converts to acetal. The hemiacetal reaction is reversible to aldehyde and alcohol. 

The addition polymerization of a vinyl monomer CH2=CHX involves three distinctly different steps. First, the reactive center must be initiated by a suitable reaction to produce a free radical or an anion or cation reaction site. Next, this reactive entity adds consecutive monomer units to propagate the polymer chain. Finally, the active site is capped off, terminating the polymer formation. If one assumes that the polymer produced is truly a high molecular weight substance, the lack of uniformity at the two ends of the chain—arising in one case from the initiation, and in the other from the termination-can be neglected. Accordingly, the overall reaction can be written... 

The active centers that characterize addition polymerization are of two types free radicals and ions. Throughout most of this chapter we shall focus attention on the free-radical species, since these lend themselves most readily to generalization. Ionic polymerizations not only proceed through different kinds of intermediates but, as a consequence, yield quite different polymers. Depending on the charge of the intermediate, ionic polymerizations are classified as anionic or cationic. These two types of polymerization are discussed in Secs. 6.10 and 6.11, respectively. 

Polymerization to Polyether Polyols. The addition polymerization of propylene oxide to form polyether polyols is very important commercially. Polyols are made by addition of epoxides to initiators, ie, compounds that contain an active hydrogen, such as alcohols or amines. The polymerization occurs with either anionic (base) or cationic (acidic) catalysis. The base catalysis is preferred commercially (25,27). 

Addition polymerization is employed primarily with substituted or unsuhstituted olefins and conjugated diolefins. Addition polymerization initiators are free radicals, anions, cations, and coordination compounds. In addition polymerization, a chain grows simply hy adding monomer molecules to a propagating chain. The first step is to add a free radical, a cationic or an anionic initiator (I ) to the monomer. For example, in ethylene polymerization (with a special catalyst), the chain grows hy attaching the ethylene units one after another until the polymer terminates. This type of addition produces a linear polymer ... 

Chain-reaction mechanisms differ according to the nature of the reactive intermediate in the propagation steps, such as free radicals, ions, or coordination compounds. These give rise to radical-addition polymerization, ionic-addition (cationic or anionic) polymerization, etc. In Example 7-4 below, we use a simple model for radical-addition polymerization. 

Addition polymerization may proceed through a free radical, cationic or anionic process. Condensation polymers, on the other hand, are formed by elimination of small molecules like that of water, alcohol or ammonia in the reaction of monomeric units, e.g. 

Chapters 5 through 7 deal with polymers formed from chain-growth polymerization. Chain-growth polymerization is also called addition polymerization and is based on free radical, cationic, anionic, and coordination reactions where a single initiating species causes the growth of a polymer chain. 

Polymerization reactions can proceed by various mechanisms, as mentioned earlier, and can be catalyzed by initiators of different kinds. For chain growth (addition) polymerization of single compounds, initiation of chains may occur via radical, cationic, anionic, or so-called coordinative-acting initiators, but some monomers will not polymerize by more than one mechanism. Both thermodynamic and kinetic factors can be important, depending on the structure of the monomer and its electronic and steric situation. The initial step generates... 

Kinetics of Addition Polymerization. As the name suggests, addition polymerizations proceed by the addition of many monomer units to a single active center on the growing polymer chain. Though there are many types of active centers, and thus many types of addition polymerizations, such as anionic, cationic, and coordination polymerizations, the most common active center is a radical, usually formed at... 

Electrolytic polymerization or electrolytically initiated polymerization, or shortly electro-initiated polymerization or electropolymerization, generally means initiation by the electron transfer processes which occur at the electrodes of an electrolytic cell containing monomer and electrolyte, in that by controlling the electrolysis current it is possible to control the generation of initiating species. Under appropriate conditions it may proceed by a free radical, anionic or cationic mechanism. In addition to the electrolytic addition polymerization, production of polymers through condensation reaction by electrolytic means should also be covered. Examples of each of these propagation mechanisms have now been reported in the literature. 

Finally, addition polymerization of suitably substituted furans allows incorporation of the furan nucleus into heterocyclic polymers (77MH1102). 2-Vinylfuran apparently exhibits free radical polymerizability comparable with that of styrene, although rates, yields and degrees of polymerization are low under all conditions except for emulsion polymerization. Cationic polymerization is quite facile and leads not only to the poly(vinylfuran) structure (59), as found in free radically produced polymers, but also to structures such as (60) and (61) in which the furan nucleus has become involved. Furfuryl acrylate and methacrylate undergo free radical polymerization in the manner characteristic of other acrylic esters. 

Heterocyclic polymers containing the 1,4-dioxane ring have been mentioned only briefly in the literature. Cationic addition polymerization of 1,4-dioxene (151) produces polymer (152 Scheme 48) which, along with other poly(l,2-dialkoxyethylenes), is reported to form polymeric complexes with poly(methacrylic acid) (79MI11109). 

Exercise 25-10 A cation-exchange resin can be prepared by radical-addition polymerization of phenylethene (styrene, Section 10-8) in the presence of about... 

Kinetics. Monomer can be converted into polymer by any chemical reaction which creates a new covalent bond. Most of this review will concern polymerization of vinyl monomers by free radical addition polymerization. However, some attention will be given to cationic polymerization of epoxy functional materials. No extensive review of polymerization processes and kinetics will be given here, but some of the fundamental notions will be described. For reviews, see (4a-d). 

Considerable effort in the 1970s by Pittman, George, Hayes, Korshak, and others was applied to exploring the addition polymerization of vinylferrocene 6.1 to give organic polymers with pendent ferrocenyl side groups (6.2 in reaction (l)).1 6 This type of polymerization reaction has been attempted with the use of free radical, cationic, anionic, and Ziegler-Natta methods. 

Write the mechanism for an addition polymerization via a radical, cationic, or anionic intermediate. In each case, predict the direction of addition to the monomer if it is an unsymmetrical alkene. 

The reaction engineering aspects of these polymerizations are similar. Excellent heat transfer makes them suitable for vinyl addition polymerizations. Free radical catalysis is mostly used, but cationic catalysis is used for non-aqueous dispersion polymerization (e.g., of isobutene). High conversions are generally possible, and the resulting polymer, either as a latex or as beads, is directly suitable for some applications (e.g., paints, gel-permeation chromatography beads, expanded polystyrene). Most of these polymerizations are run in the batch mode, but continuous emulsion polymerization is common. 

Ethylbenzene is not the only monomer that can be cross-linked with divinylbenzene to get a cross-linked polymer. By using the addition polymerization process, if methyl propionic acid (see Figure 7.20) and divinylbenzene are cross-linked, it is possible to obtain methacrylic divinylbenzene, a weakly acidic cationic resin (Figure 7.21) [118]. 

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