Y-Butyrolactones

Indoles can also be alkylated by lactones[l4]. Base-catalysed reactions have been reported for (3-propiolactone[15], y-butyrolactone[10] and 5-valerolac-tone[10]. These reactions probably reflect the thermodynamic instability of the N -acylindole intermediate which would be formed by attack at the carbonyl group relative to reclosure to the lactone. The reversibility of the JV-acylation would permit the thermodynamically favourable N-alkylation to occur. 

These trivial names are permitted -y-butyrolactone, -y-valerolactone, and 5-valerolactone. Names based on heterocycles may be used for all lactones. Thus, -y-butyrolactone is also tetrahydro-2-furanone or dihydro-2(3/f)-furanone. 

Butyrolactone. y-Butyrolactone [96-48-0] dihydro-2(3H)-furanone, was fkst synthesized in 1884 via internal esterification of 4-hydroxybutyric acid (146). In 1991 the principal commercial source of this material is dehydrogenation of butanediol. Manufacture by hydrogenation of maleic anhydride (147) was discontinued in the early 1980s and resumed in the late 1980s. Physical properties are Hsted in Table 4. 

Butanediol. 1,4-Butanediol [110-63-4] made from formaldehyde and acetylene, is a significant market for formaldehyde representing 11% of its demand (115). It is used to produce tetrahydrofuran (THF), which is used for polyurethane elastomers y-butyrolactone, which is used to make various pyrroHdinone derivatives poly(butylene terephthalate) (PBT), which is an engineering plastic and polyurethanes. Formaldehyde growth in the acetylenic chemicals market is threatened by alternative processes to produce 1,4-butanediol not requiring formaldehyde as a raw material (140) (see Acetylene-derived chemicals). 

Friedel-Crafts reaction of i)-methoxyben2ene with y-butyrolactone gives the dimethoxytetralone, which serves as an intermediate for anthracyclinones, such as daunomycinone [21794-55-8J (96). 

Much more important is the hydrogenation product of butynediol, 1,4-butanediol [110-63-4]. The intermediate 2-butene-l,4-diol is also commercially available but has found few uses. 1,4-Butanediol, however, is used widely in polyurethanes and is of increasing interest for the preparation of thermoplastic polyesters, especially the terephthalate. Butanediol is also used as the starting material for a further series of chemicals including tetrahydrofuran, y-butyrolactone, 2-pyrrohdinone, A/-methylpyrrohdinone, and A/-vinylpyrrohdinone (see Acetylene-DERIVED chemicals). The 1,4-butanediol market essentially represents the only growing demand for acetylene as a feedstock. This demand is reported (34) as growing from 54,000 metric tons of acetylene in 1989 to a projected level of 88,000 metric tons in 1994. 

Apart from lactic and hydroxyacetic acids, other a- and P-hydroxy acids have been small-volume specialty products produced in a variety of methods for specialized uses. y-Butyrolactone [96 8-0] which is the monomeric inner ester of y-hydroxybutyric acid [591-81-17, is a large-volume chemical derived from 1,4-butanediol (see Acetylene-derived chemicals). 

Reduction. Heterogeneous catalytic reduction processes provide effective routes for the production of maleic anhydride derivatives such as succinic anhydride [108-30-5] (26), succinates, y-butyrolactone [96-48-0] (27), tetrahydrofuran [109-99-9] (29), and 1,4-butanediol [110-63-4] (28). The technology for production of 1,4-butanediol from maleic anhydride has been reviewed (92,93). 

Survey of the patent Hterature reveals companies with processes for 1,4-butanediol from maleic anhydride include BASF (94), British Petroleum (95,96), Davy McKee (93,97), Hoechst (98), Huels (99), and Tonen (100,101). Processes for the production of y-butyrolactone have been described for operation in both the gas (102—104) and Hquid (105—108) phases. In the gas phase, direct hydrogenation of maleic anhydride in hydrogen at 245°C and 1.03 MPa gives an 88% yield of y-butyrolactone (104). Du Pont has developed a process for the production of tetrahydrofuran back-integrated to a butane feedstock (109). Slurry reactor catalysts containing palladium and rhenium are used to hydrogenate aqueous maleic acid to tetrahydrofuran (110,111). 

An important future use for maleic anhydride is beUeved to be the production of products in the 1,4-butanediol—y-butyrolactone—tetrahydrofuran family. Davy Process Technology has commercialized a process (93) for producing 1,4-butanediol from maleic anhydride. This technology can be used to produce the product mix of the three molecules as needed by the producer. Another significant effort in this area is the tetrahydrofuran plant under constmction in Spain by Du Pont in which butane is oxidized and recovered as maleic acid and the maleic acid is then reduced to tetrahydrofuran (109). 

Butanediol [110-63-4] (BDO) goes primarily into tetrahydrofuran [109-99-9] (THE) for production of polytetramethylene ether glycol (PTMEG), used ia the manufacture of polyurethane fibers, eg, Du Font s Spandex. THE is also used as a solvent for PVC and ia the production of pharmaceuticals (qv). Lesser amounts of BDO are employed ia the production of polybutylene terephthalate resias and y-butyrolactone. 

In the reaction of aHyl alcohol with carbon monoxide using cobalt carbonyl, Co(CO)g as the catalyst, in the presence of a small amount of hydrogen and carbon monoxide under pressure, 9.8 MPa (1420 psi), at 100°C, intramolecular hydroesterification takes place, yielding y-butyrolactone [96-48-0] (16). 

With solvents having a nitrile group like acetonitrile, the selectivity of y-butyrolactone is increased, resulting in a yield of 60%. 

Other methods include ring opening of parasorbic acid [108-54-3] (5-lactone of 5-hydroxy-2-hexenoic acid) in hydrochloric acid or in alkaline solutions (43,44), the ring opening of y-vinyl- y-butyrolactone in various catalysts (45,46), or isomerization of 2,5-hexadienoic acid esters (47,48). Other methods are described in thehterature (6,49,50). 

Hydrogenation. Gas-phase catalytic hydrogenation of succinic anhydride yields y-butyrolactone [96-48-0] (GBL), tetrahydrofiiran [109-99-9] (THF), 1,4-butanediol (BDO), or a mixture of these products, depending on the experimental conditions. Catalysts mentioned in the Hterature include copper chromites with various additives (72), copper—zinc oxides with promoters (73—75), and mthenium (76). The same products are obtained by hquid-phase hydrogenation catalysts used include Pd with various modifiers on various carriers (77—80), Ru on C (81) or Ru complexes (82,83), Rh on C (79), Cu—Co—Mn oxides (84), Co—Ni—Re oxides (85), Cu—Ti oxides (86), Ca—Mo—Ni on diatomaceous earth (87), and Mo—Ba—Re oxides (88). Chemical reduction of succinic anhydride to GBL or THF can be performed with 2-propanol in the presence of Zr02 catalyst (89,90). 

In the early 1990s, processes were developed for the production of 1,4-butanediol and y-butyrolactone by gas-phase catalytic hydrogenation of maleic anhydride (131—134). Succinic anhydride is obtained as a partial hydrogenation by-product in these processes. It can be recycled to complete the hydrogenation to the desired products, or be separated and purified. This process could in the future become a significant commercial route for succinic anhydride. 

Reaction with Lactones. Hydroxycarboxyhc acid ester complexes of titanium are formed by reaction of a tetraalkyl titanate with a lactone, such as P-propiolactone, y-butyrolactone, or valerolactone (35). For example. 

Several procedures for making glutaric acid have been described in Organic Syntheses starting with trimethylene cyanide (28), methylene bis (malonic acid) (29), y-butyrolactone (30), and dihydropyran (31). Oxidation of cyclopentane with air at 140° and 2.7 MPa (400 psi) gives cyclopentanone and cyclopentanol, which when oxidized further with nitric acid at 65—75° gives mixtures of glutaric acid and succinic acid (32). 

Ring closure resulting from attack of a heteroatom on a carboxyl group or its equivalent is merely a case of intramolecular esterification or amide formation. The y-butyrolactones or pyrrolidones obtained from such reactions are usually regarded as the province of aliphatic chemistry, so only a few examples are offered by way of illustration in Scheme 15. 

Hydroxy-3,3-dimethyl-y-butyrolactone (3-hydroxy-4,4-dimethyl-4,5-dihydrofuran-... 

The monomer is prepared from acetylene, formaldehyde and ammonia via but-2-yne-1,4-diol, butane-1,4-diol, y-butyrolactone and y-pyrrolidone (Figure 17.8). 

The potential for use of chiral natural materials such as cellulose for separation of enantiomers has long been recognized, but development of efficient materials occurred relatively recently. Several acylated derivatives of cellulose are effective chiral stationary phases. Benzoate esters and aryl carbamates are particularly useful. These materials are commercially available on a silica support and imder the trademark Chiralcel. Figure 2.4 shows the resolution of y-phenyl-y-butyrolactone with the use of acetylated cellulose as the adsorbent material. 

The mechanism of this reaction has been studied by several groups [133,174-177]. The consensus is that interaction of ester with the phenolic resole leads to a quinone methide at relatively low temperature. The quinone methide then reacts rapidly leading to cure. Scheme 11 shows the mechanism that we believe is operative. This mechanism is also supported by the work of Lemon, Murray, and Conner. It is challenged by Pizzi et al. Murray has made the most complete study available in the literature [133]. Ester accelerators include cyclic esters (such as y-butyrolactone and propylene carbonate), aliphatic esters (especially methyl formate and triacetin), aromatic esters (phthalates) and phenolic-resin esters [178]. Carbamates give analogous results but may raise toxicity concerns not usually seen with esters. 

Results of fluorination of lactones with sulfur tetrafluoride depend on the ring size. y-Butyrolactone undergoes ring cleavage to give y-fluorobutyryl fluoride, which IS further fluormated to 1,1,1,4-tetrafluorobutane. The six-membered 1,4-di-... 

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