Urethane, properties

Chem. Descrip. Org. and inorg. colorant disp. in polyether polyol base Uses Pigment tor polyether-type coatings, RIM systems, and MOCA side ot TDI cast urethanes Properties M.w. 6500 hyd. no. 26 Colormatch ED Series [Plasticolors]... 

Chem. Descrip. Precoalesced 100% acrylic latex resin Uses Acrylic, mar resist, aid for architectural coatings, floor varnishes Features Good clarity esp. compat. with aliphatic urethanes Properties Dens. 8.5 Ib/gal vise. 250 cps acid no. 31 pH 7.8 VOC 284 g/l hardness (Sward) 36 33% solids NeoCryl A-6053 [NeoResins]... 

A highly effective amino-phosphate based flame retardant for nylon, polyesters, polystyrene, polypropylene, SBR and urethanes. Properties ... 

Uses Defoamer for paints, high-gloss paints, clear coats, aq. urethanes Properties Liq. 

Uses Intermediate for prep, of fluorinated surfactants and surface treatments, e.g., ethoxylates, phosphates, esters, sulfates, urethanes Properties Waxy solid (amber liq. 90 C) sol. (10 g/10 ml) in 1,1,2-trichlorotriflu-oroethane, benzotrifluoride, dimethyl sulfoxide, 2-propanol, acetone, ethyl acetate dens. 1.71 g/cc (80 C) m.p. 55-65 C b.p. 115-120 C (1 mm) > 95% purity, 56.5% fluorine... 

The physical properties of polyurethane adhesives result from a special form of phase separation which occurs in the cross-linked polyurethane stmcture. The urethane portions of polyurethanes tend to separate from the polyol portion of the resin, providing good shear strength, good low temperature flexibiUty, and high peel strength. Catalysts such as dibutyltin dilaurate [77-58-7], stannous octoate [1912-83-0], l,4-diazabicyclo[2.2.2]octane... 

Catalysis is usually accompHshed through the use of tertiary amines such as triethylenediamine. Other catalysts such as 2,4,6-/m(/V,/V-dimethylaminomethyl)phenol are used in the presence of high levels of cmde MDI to promote trimerization of the isocyanate and thus form isocyanurate ring stmctures. These groups are more thermally stable than the urethane stmcture and hence are desirable for improved flammabiUty resistance (236). Some urethane content is desirable for improved physical properties such as abrasion resistance. 

Glycols such as neopentyl glycol, 2,2,4-trimethyl-l,3-pentaiiediol, 1,4-cyclohexanedimethanol, and hydroxypivalyl hydroxypivalate are used in the synthesis of polyesters (qv) and urethane foams (see Foamed plastics). Their physical properties are shown in Table 1 (1 6). 

Uses. Neopentyl glycol is used extensively as a chemical intermediate in the manufacture of polyester resins (see Alkyd resins), polyurethane polyols (see Urethane polymers), synthetic lubricants, polymeric plasticizers (qv), and other polymers. It imparts a combination of desirable properties to properly formulated esterification products, including low color, good weathering and chemical resistance, and improved thermal and hydrolytic stabiUty. 

Epoxy Resins. Urethane and ester-extended hydantoia epoxy resins cured with several compounds seem to have better properties than the previous ones (98). These resins are prepared from hydantoias such as (21) (99,100). 

In the second step, a papermaking method is also used for the fine fibers, less than 0.1 tex (1 den). This process is usually followed by a high pressure water jet process instead of the third step. In the fourth step, to obtain the required properties in specific appHcations, a polyurethane is selected out of the segmented polyurethanes, which comprises a polymer diol, a diisocyanate, and a chain extender (see Urethane polymers). A DMF—water bath for coagulation is also controlled to create the adequate pore stmcture in combination with fibers. 

Polyuretha.ne, A type of spunbonded stmcture has been commercialized in Japan based on thermoplastic polyurethanes (15). This represents the first commercial production of such fabrics, although spunbonded urethane fabrics have been previously discussed (16). The elastomeric properties claimed are unique for spunbonded products and appear to be weU suited for use in apparel and other appHcations requiring stretch and recovery. Polyurethanes are also candidates for processing by the meltblown process. 

Sihcones (qv) have an advantage over organic resias ia their superior thermal stabiUty and low dielectric constants. Polyurethanes, when cured, are tough and possess outstanding abrasion and thermal shock resistance. They also have favorable electrical properties and good adhesion to most surfaces. However, polyurethanes are extremely sensitive to and can degrade after prolonged contact with moisture as a result, they are not as commonly used as epoxies and sihcones (see Urethane polymers). 

For the most part, additives control the appHcation or theological properties of a paint. These additives include materials for latex paints such as hydroxyethylceUulose, hydrophobicaHy modified alkah-soluble emulsions, and hydrophobicaHy modified ethylene oxide urethanes. Solvent-based alkyd paints typically use castor oil derivatives and attapulgite and bentonite clays. The volume soHds of a paint is an equally important physical property affecting the apphcation and theological properties. Without adequate volume soHds, the desired appHcation and theological properties may be impossible to achieve, no matter how much or many additives are incorporated into the paint. 

Methylenedi(cyclohexyhsocyanate) (45) [5124-30-1] (MDCHl, Desmodur W) is the dominant derivative of MDCHA and is used in light-stable urethanes. Polyurethane physical properties are dependent on the diamine geometric isomer composition used for the derivative diisocyanate which reacts with diol (87). 

Urethanes are processed as mbber-like elastomers, cast systems, or thermoplastic elastomers. The elastomer form is mixed and processed on conventional mbber mills and internal mixers, and can be compression, transfer, or injection molded. The Hquid prepolymers are cast using automatic metered casting machines, and the thermoplastic peUets are processed like aU thermoplastic materials on traditional plastic equipment. The unique property of the urethanes is ultrahigh abrasion resistance in moderately high Shore A (75—95) durometers. In addition, tear, tensUe, and resistance to many oUs is very high. The main deficiencies of the urethanes are their resistance to heat over 100°C and that shear and sliding abrasion tend to make the polymers soft and gummy. 

In general, however, the vulcanizates suffer from poor low temperature crystallization performance compared to a conventional sulfur cure, and also have inferior tensile and tear properties. Urethane cross-linking systems (37), eg, Novor 950 (see Table 3) are also extremely heat resistant, but exhibit inferior tensile and dynamic properties compared to conventional sulfur-cured vulcanizates. One added virtue is that they can be used in conjunction with sulfur systems to produce an exceUent compromise according to the ratios used (38). 

Future developments are likely to feature the production of more siUcone sealants that do not pick up dirt, more latex acryUc sealants that have high performance properties, urethanes that have improved uv stabiUty, and high performance polysulfides that are made in the United States. 

In the manufacture of highly resident flexible foams and thermoset RIM elastomers, graft or polymer polyols are used. Graft polyols are dispersions of free-radical-polymerized mixtures of acrylonitrile and styrene partially grafted to a polyol. Polymer polyols are available from BASF, Dow, and Union Carbide. In situ polyaddition reaction of isocyanates with amines in a polyol substrate produces PHD (polyhamstoff dispersion) polyols, which are marketed by Bayer (21). In addition, blending of polyether polyols with diethanolamine, followed by reaction with TDI, also affords a urethane/urea dispersion. The polymer or PHD-type polyols increase the load bearing properties and stiffness of flexible foams. Interreactive dispersion polyols are also used in RIM appHcations where elastomers of high modulus, low thermal coefficient of expansion, and improved paintabiUty are needed. 

Poly(ethyl methacrylate) (PEMA) yields truly compatible blends with poly(vinyl acetate) up to 20% PEMA concentration (133). Synergistic improvement in material properties was observed. Poly(ethylene oxide) forms compatible homogeneous blends with poly(vinyl acetate) (134). The T of the blends and the crystaUizabiUty of the PEO depend on the composition. The miscibility window of poly(vinyl acetate) and its copolymers with alkyl acrylates can be broadened through the incorporation of acryUc acid as a third component (135). A description of compatible and incompatible blends of poly(vinyl acetate) and other copolymers has been compiled (136). Blends of poly(vinyl acetate) copolymers with urethanes can provide improved heat resistance to the product providing reduced creep rates in adhesives used for vinyl laminating (137). 

Polyurethane. Polyurethanes (pu) are predominantly thermosets. The preparation processes for polyurethane foams have several steps (see Urethane polymers) and many variations that lead to products of widely differing properties. Polyurethane foams can have quite low thermal conductivity values, among the lowest of all types of thermal insulation, and have replaced polystyrene and glass fiber as insulation in refrigeration. The sprayed-on foam can be appHed to walls, roofs, tanks, and pipes, and between walls or surfacing materials directly. The slabs can be used as insulation in the usual ways. 

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