Thermoset plastics epoxies

Thermoset [Thermoset Plastics] Epoxy, silicone, or polyurethane con. ... 

Of all the thermosetting plastics, epoxies are more widely used than any other plastic, in a variety of applications. There are resin/hardener systems (two-part) that cure at room temperature, as well as one-part systems that require extreme heat cures to develop optimum properties (e.g., 121°C and 177°C). Proper selection of various hardeners, resins, modifiers, and fillers allows the development of desired properties for a particular application. Because of the wide versatility and basic adhesive qualities, epoxies make excellent structural adhesives that can be engineered to widely different specifications. Essentially no shrinkage occurs during polymerization because epoxies are completely reactive producing no volatiles during cure. Epoxy adhesives can be formulated to meet a wide variety of bonding... 

Thermosetting plastics (epoxies, diallyl phthalate, polyesters, melamine, phenol and urea formaldehyde, polyurethanes, etc.)... 

Thermosetting plastics Epoxy resin High strength when reinforced, good chemical and wear resistance. Adhesives, encapsulation of electronic components Moulding, boat and car bodies... 

Thermosetting Plastics (Epoxies Diallyl Phthalate Polyesters Melamine, Phenol, and Urea Formaldehyde Polyurethanes Etc.)... 

Of all the thermosetting plastics, epoxies are more widely used than any other plastic, in a variety of applications. There are resin/hardener systems (two-part) that cure at room temperature, as well as one-part systems that require extreme heat cures to develop optimum properties (e.g., 121 °C and... 

The thermosetting plastics—phenolics, polyesters and epoxies—are used at higher temperatures (about 150°C) and pressures than thermoplastics. They are finding ever increasing applications for process plant equipment. 

Thermoset Plastics Alkyd, amino resin, thermosetting acrylic resin, casein, epoxy, phenolic, polyester, polyamide, silicone. 

Most structural PMCs consist of a relatively soft matrix, such as a thermosetting plastic of polyester, phenolic, or epoxy, sometimes referred to as resin-matrix composites. Some typical polymers used as matrices in PMCs are listed in Table 1.28. The list of metals used in MMCs is much shorter. Aluminum, magnesium, titanium, and iron- and nickel-based alloys are the most common (see Table 1.29). These metals are typically utilized due to their combination of low density and good mechanical properties. Matrix materials for CMCs generally fall into fonr categories glass ceramics like lithium aluminosilicate oxide ceramics like aluminnm oxide (alnmina) and mullite nitride ceramics such as silicon nitride and carbide ceramics such as silicon carbide. 

Phenolic, epoxy, urea, melamine, and polyester (alkyd) polymers are cross-linked (thermoset) plastics. They are solvent-resistant and are not softened by heat. Unlike the thermoplastic step reaction polymers, which are produced by the condensation of two difunctional reactants, these network polymers are produced from reactants at least one of which has a degree of functionality higher than two. 

C. Epoxy ROSins. The epoxy resins are thermosetting plastics which have great strength and the ability to form tenacious bonds with most surfaces. Furthermore, the cured resin is resistant to many solvents and chemicals. (Some epoxy resins are decomposed by acetic acid, and all are attacked by very strong oxidizing agents.) Because of this combination of properties, epoxy cements are frequently used to bond metal, glass, wood, and plastics. 

Clear polyester sheet stock and rods are available13 and, like reinforced polyester plastic, may be drilled, sawed, and machined. This clear plasic is harder than poly(methyl methacrylate) and much more solvent resistant than either po-lyfmethyl methacrylate) or polystyrene. As with all thermosetting plastics, it may not be heat-formed or solvent-bonded. However, bonding with epoxy cements is satisfactory. This plastic is claimed to give continuous service at 80°C and intermittent service up to 150°C. 

Thermoset A resin or plastic compound that in its final state is substantially infusible and insoluble. It cannot be repeatedly softened by heating and hardened by cooling. Examples of thermosets are epoxy, phenol-formaldehyde, some types of polyester, some types of... 

For commodity applications, there are four major classes of resins that are used in FRP applications. They are phenolic resin, epoxy resin, unsaturated polyester resin, and epoxy vinyl ester resins. A more complete description of these types of resins and their many variations can be found in Handbook of Thermoset Plastics. This is not a comprehensive list of resins used in composite manufacture, as commodity materials like polyurethanes and isocyanurate resins are sometimes used as well to make FRP parts. However, these materials are not covered in this chapter owing to their limited use, but, the principals of fire safety that apply for the resins described subsequently apply to these materials as well. 

Thermoset plastics have also been pyrolysed with a view to obtain chemicals for recycling into the petrochemical industry. Pyrolysis of a polyester/styrene copolymer resin composite produced a wax which consisted of 96 wt% of phthalic anhydride and an oil composed of 26 wt% styrene. The phthalic anhydride is used as a modifying agent in polyester resin manufacture and can also be used as a cross-linking agent for epoxy resins. Phthalic anhydride is a characteristic early degradation product of unsaturated thermoset polyesters derived from orf/io-phthalic acid [56, 57]. Kaminsky et al. [9] investigated the pyrolysis of polyester at 768°C in a fiuidized-bed reactor and reported 18.1 wt% conversion to benzene. 

A thermosetting plastic is a polymer that can be caused to undergo a chemical change to produce a network polymer, called a thermoset polymer. Thermosetting polymers can often be shaped with the application of heat and pressure, but the number of such cycles is severely limited. Epoxies, for which cross-linking reactions are illustrated in Eqs. (1 -9) and (I -10), are thermosetting polymers. The structurally similar phenoxies (1-22) are usually not cross-linked and are considered to be thermoplastics. 

Thermosetting Foam Substrates Most thermosetting plastics are not particularly difficult to bond. Obviously, solvent cementing is not suitable for bonding thermosets to themselves, since they are not soluble. In some cases solvent solutions can be used to join thermoplastics to thermosets. In general, adhesive bonding is the only practical method of joining a thermoset to itself or to a non-plastic material. Epoxies or modified epoxies are the most widely used adhesives for thermosets (1). 

---