Surface finish properties

Improvement of decorative surface characteristics (avoidance of the so-called orange peel effect) and surface-finishing properties... 

Properties. Properties of stmctural siHcon nitride ceramics are given in Table 2. These values represent available, weU-tested materials. However, test methodology and the quaHty of the specimens, particularly their surface finish, can affect the measured values. Another important material property is tensile strength. Values obtained on Norton s NT154 material are 750 MPa at RT, 500 MPa at 1200°C, and 350 MPa (50,000 psi) at 1400°C (62). 

Triacetate offers better ease-of-care properties than secondary acetate ia many apparel appHcations. Of particular importance are surface-finished fabrics, eg, fleece, velour, and suede for robes and dresses. These fabrics offer superb aesthetic quaHties at reasonable cost. Triacetate is also deskable for print fabrics, where it produces bright, sharp colors. The recent discontinuance of triacetate fiber Hi the United States has led to the use of acetate with fibers such as polyester (47—50). 

W. H. Safranek, The Properties of Electrodeposited Metals and Alloys, 2nd ed., American Electroplaters and Surface Finishers Society, Orlando, Fla.,... 

Metal Preparation. Preparation of the metal surfaces to be bonded usually is required because most metals contain surface imperfections or contaminants that undesirably affect bond properties. The cladding faces usually are surface ground, using an abrasive machine, and then are degreased with a solvent to ensure consistent bond strength (26). In general, a surface finish that is >3.8 fim deep is needed to produce consistent, high quaUty bonds. 

Aluminium or copper. sections and sheets (for their cross-sectional areas, thickness of sheet, surface finish, bending properties and conductivity etc.)... 

Designers have always had to deal with the fact that parts cannot be made perfectly or if they could, they would not remain perfect for long during use. So defining the ideal component is only one aspect of the designer s job (Hopp, 1993). The designer must also decide by how much a still acceptable component can be from the ideal. A component can vary from the ideal in many ways in its geometry, its material properties, surface finish - a virtually unlimited list (Alexander, 1964). 

Because of the above properties, together with other features such as the ability to mould to close dimensional tolerances, low warpage, low shrinkage, low moisture absorption and good surface finish, polycarbonate-ABS alloys have become widely used in the automotive industry, for electrical applications and for housings of domestic and business equipment. 

Other requirements. These could include electrical insulation properties, including resistance to tracking and arcing, transparency, frictional properties, surface finish, scuff resistance and specific gravity. 

When this stage has been reached, the materials on the shortlist can be investigated further, checking suppliers, grades available, prices, processability and further details of the material properties, such as, for example, surface finish and scuff resistance, which do not normally feature in property tables. 

It is suggested that the first material to be considered is polypropylene. The polymer has a number of desirable properties, as discussed in Chapter 11. These include low density, reasonable toughness, flexibility and strength at normal room temperatures, good resistance to hot water for a moderate period, low water absorption, translucency and good surface finish. Furthermore, it is one of the cheapest materials currently available. 

When a molten plastic is forced through a die it is found that under certain conditions there will be defects in the extrudate. In the worst case this will take the form of gross distortion of the extrudate but it can be as slight as a dullness of the surface. In most cases flow defects are to be avoided since they affect the quality of the output and the efficiency of the processing operation. However, in some cases if the flow anomaly can be controlled and reproduced, it can be used to advantage - for example, in the production of sheets with matt surface finish. Flow defects result from a combination of melt flow properties, die design and processing conditions but the exact causes and mechanisms are not completely understood. The two most common defects are... 

Plain slideways are preferred in the majority of applications. Only a thin film of lubricant is present, so its properties - especially its viscosity, adhesion and extreme-pressure characteristics - are of vital importance. If lubrication breaks down intermittently, a condition is created known as stick-slip , which affects surface finish, causes vibration and chatter and makes close limits difficult to hold. Special adhesive additives are incorporated into the lubricant to provide good bonding of the oil film to the sliding surfaces, which helps to overcome the problems of table and slideway lubrication. On long traverses, oil may be fed through grooves in the underside of the slideway. 

These standards also outline requirements for surface finish, grain size, heat treatment, metallurgical cleanness, absence of delta ferrite and alloy segregation to ensure that besides having a well balanced chemistry the alloys shall be in the proper metallurgical condition to yield optimum mechanical and corrosion resistant properties. 

The low Mg -t- Si content of H9 facilitates the production of complex extrusions with a good surface finish making H9 a natural choice for glazing sections and other architectural features. Higher mechanical properties are obtainable with the H20 and H30 compositions, which are therefore more suitable for load bearing structures. 

In polymer blends, or mixtures, the primary question is whether one of the components segregates preferentially to the surface. One of the reasons this is of interest is because most commercial polymers contain more than one component and a surface segregation of one of the components from a miscible mixture during, for example, extrusion of the material, could affect the surface finish of the product. Because polymer blends are generally dense liquids, from the previous discussion it is clear that packing effects are expected to dominate the surface properties. 

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