Solvent-refined coal pyrolysis

Solvent-Refined Coal Process. In the 1920s the anthracene oil fraction recovered from pyrolysis, or coking, of coal was utilized to extract 35—40% of bituminous coals at low pressures for the purpose of manufacturing low cost newspaper inks (113). Tetralin was found to have higher solvent power for coals, and the I. G. Farben Pott-Broche process (114) was developed, wherein a mixture of cresol and tetralin was used to dissolve ca 75% of brown coals at 13.8 MPa (2000 psi) and 427°C. The extract was filtered, and the filtrate vacuum distilled. The overhead was distilled a second time at atmospheric pressure to separate solvent, which was recycled to extraction, and a heavier liquid, which was sent to hydrogenation. The bottoms product from vacuum distillation, or solvent-extracted coal, was carbonized to produce electrode carbon. Filter cake from the filters was coked in rotary kilns for tar and oil recovery. A variety of liquid products were obtained from the solvent extraction-hydrogenation system (113). A similar process was employed in Japan during Wodd War II to produce electrode coke, asphalt (qv), and carbonized fuel briquettes (115). 

Liquid Fuels. Liquid fuels can be obtained as by-products of low temperature carbonization by pyrolysis, solvent refining, or extraction and gasification followed by catalytic conversion of either the coal or the products from the coal. A continuing iaterest ia Hquid fuels has produced activity ia each of these areas (44—46). However, because cmde oil prices have historically remained below the price at which synthetic fuels can be produced, commercialization awaits an economic reversal. 

It is possible to produce some liquid hydrocarbons from most coals during conversion (pyrolysis and hydrogenation/ catalytic and via solvent refining)/ but the yield and hydrogen consumption required to achieve this yield can vary widely from coal to coal. The weight of data in the literature indicate that the liquid hydrocarbons are derived from the so-called reactive maceralS/ i.e. the vitrinites and exinites present (7 8 1 9). Thusf for coals of the same rank the yield of liquids during conversion would be expected to vary with the vitrinite plus exinite contents. This leads to the general question of effect of rank on the response of a vitrinite and on the yield of liquid products and/ in the context of Australian bituminous coals, where semi-fusinite is usually abundant/ of the role of this maceral in conversion. 

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