Sodium phosgene

As many agrochemical intermediates, byproducts, and products are corrosive, toxic, flammable, and so forth, they require special materials of construction for a manufacturing plant. Some of the hardest-to-handle intermediates are routinely used in many manufacturing operations, including such materials as chlorine, bromine, hydrogen chloride, sodium, phosgene, phosphorus trichloride, phosphorus oxychloride, carbon disulfide, and many others. 

Pure chloroform has b.p. 61°/760 mm. The solvent, when free from alcohol, should be kept in the dark in order to avoid the photochemical formation of phosgene. It must not be dried with sodium as an explosion may occur. 

Acetaldehyde reacts with phosphoms pentachloride to produce 1,1-dichloroethane [75-34-3] and with hypochlorite and hypoiodite to yield chloroform [67-66-3] and iodoform [75-47-8], respectively. Phosgene [75-44-5] is produced by the reaction of carbon tetrachloride with acetaldehyde in the presence of anhydrous aluminum chloride (75). Chloroform reacts with acetaldehyde in the presence of potassium hydroxide and sodium amide to form l,l,l-trichloro-2-propanol [7789-89-1] (76). 

Reactions. Phosgene interacts with many classes of inorganic and organic reagents. The reactions have been described extensively (10). Reaction with sodium metal takes place at room temperature, but reaction with 2inc requires warming. 

Liquid phosgene is assayed by an iodometric method which iavolves the foUowiag reaction (52). The released iodine is titrated with sodium thiosulfate. 

Phosgene addition is continued until all the phenoHc groups are converted to carbonate functionahties. Some hydrolysis of phosgene to sodium carbonate occurs incidentally. When the reaction is complete, the methylene chloride solution of polymer is washed first with acid to remove residual base and amine, then with water. To complete the process, the aqueous sodium chloride stream can be reclaimed in a chlor-alkah plant, ultimately regenerating phosgene. Many variations of this polycarbonate process have been patented, including use of many different types of catalysts, continuous or semicontinuous processes, methods which rely on formation of bischloroformate oligomers followed by polycondensation, etc. 

Carbonates ate manufactured by essentially the same method as chloroformates except that more alcohol is required in addition to longer reaction times and higher temperatures. The products are neutralized, washed, and distilled. Corrosion-resistant equipment similar to that described for the manufacture of chloroformates is requited. Diaryl carbonates are prepared from phosgene and two equivalents of the sodium phenolates or with phenols and various... 

The terminal R groups can be aromatic or aliphatic. Typically, they are derivatives of monohydric phenoHc compounds including phenol and alkylated phenols, eg, /-butylphenol. In iaterfacial polymerization, bisphenol A and a monofunctional terminator are dissolved in aqueous caustic. Methylene chloride containing a phase-transfer catalyst is added. The two-phase system is stirred and phosgene is added. The bisphenol A salt reacts with the phosgene at the interface of the two solutions and the polymer "grows" into the methylene chloride. The sodium chloride by-product enters the aqueous phase. Chain length is controlled by the amount of monohydric terminator. The methylene chloride—polymer solution is separated from the aqueous brine-laden by-products. The facile separation of a pure polymer solution is the key to the interfacial process. The methylene chloride solvent is removed, and the polymer is isolated in the form of pellets, powder, or slurries. 

Because of its bitter taste and water iasolubiUty, guaiacol has been chemically modified to improve its properties. Sulfonation provides a mixture of guaiacol-4- and 5-sulfonic acids which, as the potassium salts, is water-soluble, comparatively tasteless, but less active than guaiacol. Treatment of the sodium salt of guaiacol with phosgene provides guaiacol carbonate [553-17-1] (3) which also lacks the bitter taste of guaiacol, but is less water-soluble. 

This arrangement permits the phosgene reaction to be carried out conveniently and without danger, provided that a good hood and an exhaust fan are available. A slight vacuum is maintained in the system. The excess phosgene is absorbed in 20 per cent sodium hydroxide solution, E. 

Another CNS active agent in this structural class is the tranquilizer-antidepressant caroxazone (52). Its published synthesis begins by reductive aminatiwi of salicylaldehyde and glycinamide to give The synthesis is completed by reaction with phosgene and sodium bicarbonate. ... 

A solution of 34 cc (0.5 mol) of liquid phosgene in 150 cc of absolute ether is reacted while cooling with a mixture of sodium chloride and ice, first with 62 grams (0.5 mol) of 1-ethinyl cyclohexanoM and then with 64 cc (0.5 mol) of quinoline. The precipitated quinoline chlorohydrate is filtered off and the filtrate is reacted with ammonia in ether. 

To this acid was then added 1 g of 4-ethyl-2,3-dioxo-1-piperazinocarbonyl chloride (from the reaction of N-ethylethylenediamine and diethyl oxalate to give 2,3-dioxo-4-ethyl-piperazine which Is then reacted with phosgene) and the resulting mixture was reacted at 15°C to 20°C for 2 hours. After the reaction, a deposited triethylamine hydrochloride was separated by filtration, and the filtrate was incorporated with 0.4 g of n-butanol to deposit crystals. The deposited crystals were collected by filtration to obtain 1.25 g of white crystals of 6-[ D(—l-Ct-(4-ethyl-2,3-dioxo-1 -piperazinocarbonylaminolphenylacetamido] penicillanic acid. Into a solution of these crystals in 30 ml of tetrahydrofuran was dropped a solution of 0.38 g of a sodium salt of 2-ethyl-hexanoic acid in 10 ml of tetrahydrofuran, upon which white crystals were deposited. The deposited crystals were collected by filtration, sufficiently washed with tetrahydrofuran and then dried to obtain 1.25 g of sodium salt of 6-[D(—)-a-(4-ethyl-2,3-di-0X0-1-piperazinocarbonylaminolphenylacetamido] penicillanic acid, melting point 183°C to 185°C (decomposition), yield 90%. 

Polycarbonates (PC) are another group of condensation thermoplastics used mainly for special engineering purposes. These polymers are considered polyesters of carbonic acid. They are produced by the condensation of the sodium salt of bisphenol A with phosgene in the presence of an organic solvent. Sodium chloride is precipitated, and the solvent is removed by distillation ... 

BCNU is synthesized by treating phosgene with ethyleneimine without the addition of a base to take up the HCl liberated. Reaction of the intermediate urea (46) in situ with hydrogen chloride serves to open the aziridine rings to afford sym-bis-2-chlorethylurea (47). This is nitrosated with sodium nitrite in formic acid to give BCNU (48). 

N-benzylaniline with phosgene, and then with sodium azide to produce carbonyl azide 52. On heating, nitrogen is evolved and a separable mixture of nitrene insertion product 53 and the desired ketoindazole 54 results. The latter reaction appears to be a Curtius-type rearrangement to produce an N-isocyanate (54a), which then cyclizes. Alkylation of the enol of 54... 

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