Slab process

Why does the density of a polyurethane foam generated from a slab process generally decrease as the water content of the system increases ... 

The finished toffee has to be shaped in some way. Toffee is normally either run into trays, cut into slabs or used as a component of other confectionery. There are three processes used for shaping toffees for individual twist wrapping. The processes are the slab process, cut and wrap processing as well as depositing. 

Acetal resins may also be fabricated into rod, slab, and other shapes by profile extmsion. Extmded shapes are frequendy further machined. Parts fabricated by mol ding or extmsion are ammenable to all typical postforrning processes. 

Several manufacturiag processes can be used to produce phenohc foams (59,79) continuous production of free-rising foam for slabs and slab stock similar to that for polyurethane foam (61,80) foam-ia-place batch process (61,81) sandwich paneling (63,82,83) and sprayiag (70,84). 

In an effort to identify materials appropriate for the appHcation of third-order optical nonlinearity, several figures of merit (EOM) have been defined (1—r5,r51—r53). Parallel all-optical (Kerr effect) switching and processing involve the focusing of many images onto a nonlinear slab where the transmissive... 

Flexible foams are resiUent open-ceU stmctures with densities varying from 25—650 kg/m, depending on the choice of the raw materials. Most flexible foams are produced in the form of a slab or bun in a contiauous process in widths up to 2.4 m and thicknesses up to 1.2 m. A Hquid foamable mixture is pumped onto a conveyor, which moves through a tunnel where reaction and foaming occur (101). Similar mixtures can be placed in a mold and allowed to foam. This process is used in the manufacture of automobile seats (see Foamed plastics). 

Raw lac is first treated to remove water-soluble carbohydrates and the dye that gives lac its red color. Also removed are woody materials, insect bodies, and trash. It is further refined by either hot filtration or a solvent process. In the heat process, the dried, refined lac is filtered molten through cloth or wine screens to produce the standard grades of orange shellac. In the solvent process, lac is dissolved and refluxed in alcohol solvents, filtered to remove dirt and impurities, and concentrated by evaporation. The lac can be further decolori2ed in this process to produce very pale grades. Bleached shellac is prepared by treatment with dilute sodium hypochlorite and coalesced into slabs. 

As only a small proportion of the material is in contact with the roUs and friction on the rollers is low, hard materials can be processed with tittle wear. The high pressure action creates a slab of ultrafine particles which usually requires a low speed impact milting system to disagglomerate. Used in closed circuit with such a disagglomerator and an air classifier, such machines can reduce the energy requirement for fine grinding many minerals. 

Charcoal is produced commercially from primary wood-processing residues and low quaUty roundwood in either kilns or continuous furnaces. A kiln is used if the raw material is in the form of roundwood, sawmill slabs, or edgings. In the United States, most kilns are constmcted of poured concrete with a capacity of 40 to 100 cords of wood and operating on a 7- to 12-d cycle. Sawdust, shavings, or milled wood and bark are converted to charcoal in a continuous multiple-hearth furnace commonly referred to as a Herreshoff furnace. The capacity is usually at least 1 ton of charcoal per hour. The yield is - 25% by weight on a dry basis. 

Production processes are given in Table 12. Electrolytic processes are dominant because of lower cost and fewer environmental problems. Production of slab zinc in Tennessee commenced in 1978 when Jersey Miniere Zinc Company began operation of its new 90,000 t/yr electrolytic smelter at Clarksville. Today, Tennessee is the leading producer of slab zinc. Although the U.S. demand for zinc metal in the past 16 years has increased by 47%, smelting capacity has declined by almost 50%. Plants closed because they were obsolete and could not meet environmental standards or obtain sufficient concentrate. Consequendy, slab zinc has replaced concentrates as the principal import form. This situation is expected to prevail up to the year 2000 (69-71). 

Electrolytic and distillation processes are used to produce primary slab zinc at smelters from ores and concentrates, whereas redistillation is used to recover zinc from secondary zinc materials at both primary and secondary smelters (see Table 13) (64,65). In 1965, neady 60% of the primary slab zinc was manufactured by the distillation process. However, in 1975, electrolytic slab zinc became dominant and by 1996 its share increased to 78%. 

Polyurethane. Polyurethanes (pu) are predominantly thermosets. The preparation processes for polyurethane foams have several steps (see Urethane polymers) and many variations that lead to products of widely differing properties. Polyurethane foams can have quite low thermal conductivity values, among the lowest of all types of thermal insulation, and have replaced polystyrene and glass fiber as insulation in refrigeration. The sprayed-on foam can be appHed to walls, roofs, tanks, and pipes, and between walls or surfacing materials directly. The slabs can be used as insulation in the usual ways. 

Dry Ice. Refrigeration of foodstuffs, especially ice cream, meat products, and frozen foods, is the principal use for soHd carbon dioxide. Dry ice is especially useful for chilling ice cream products because it can be easily sawed into thin slabs and leaves no Hquid residue upon evaporation. Cmshed dry ice may be mixed directly with other products without contaminating them and is widely used in the processing of substances that must be kept cold. Dry ice is mixed with molded substances that must be kept cold. For example, dry ice is mixed with molded mbber articles in a tumbling dmm to chill them sufficiently so that the thin flash or rind becomes brittle and breaks off. It is also used to chill golf-ball centers before winding. 

After the steel is tapped from the furnace, it is poured into ingots or continuously cast into slabs or billets. Many metallurgical processes are... 

Polystyrene is now available in certain forms in which the properties of the product are distinctly different from those of the parent polymer. Of these by far the most important is expanded polystyrene, an extremely valuable insulating material now available in densities as low as 1 Ib/ft (16kg/m ). A number of processes have been described in the literature for the manufacture of the cellular product of which four are of particular interest in the manufacture of large slabs. 

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