Scrubbers applications

For ntuny spray scrubber applications, a large excess of water is used to absorb a very soluble gas (such as HF, SiFd> HCI, and NH5) from a dilute gas stream, In snch cases, the equilibrium concentration in the gas phase y can be neglected and Eq. (6.3-13) can be simplified to... 

Dust entrained in the exit-gas stream is customarily removed in cyclone cohectors. This dust may be discharged back into the process or separately cohected. For expensive materials or extremely fine particles, bag collectors may follow a cyclone collector, provided fabric temperature stability is not hmiting. When toxic gases or solids are present, the exit gas is at a high temperature, the gas is close to saturation as from a steam-tube diyer, or gas recirculation in a sealed system is involved, wet scrubbers may be used independently or following a cyclone. Cyclones and bag collec tors in diying applications frequently require insulation and steam tracing. The exhaust fan should be located downstream from the cohection system. 

Water Splitting A modified electrodi ysis arrangement is used as a means of regenerating an acid and a base from a corresponding salt. For instance, NaCl may be used to produce NaOH and HCl. Water sphtting is a viable alternative to disposal where a salt is produced by neutralization of an acid or base. Other potential applications include the recovery of organic acids from their salts and the treating of effluents from stack gas scrubbers. The new component required is a bipolar membrane, a membrane that sphts water into H and OH". At its simplest, a bipolar membrane may be prepared by... 

Fhix-force-condensation scrubbers combine the effects of flux force (diffiisiophoresis and thermophoresis) and water-vapor condensation. These scrubbers contact hot, humid gas with subcooled liquid, and/or they inject steam into saturated gas, and they have demonstrated that a number of these novel devices can remove fine particulates (see Fig. 25-24). Although limited in terms of commercialization, these systems may find application in many industries. 

In many cases, water is a poor scrubbing solvent. Sulfur dioxide, for example, is only slightly soluble in water, so a scrubber of very large liquid capacity would be required. SO2 is readily soluble in an alkaline solution, so scrubbing solutions containing ammonia or amines are used in commercial applications. 

In a number of applications liquid pumparound sections are installed. Such sections are used in caustic scrubbers where only a small addition of... 

Venmri scrubbers have been applied to control PM emissions from utility, industrial, commercial, and institutional boilers fired with coal, oil, wood, and liquid waste. They have also been applied to control emission sources in the chemical, mineral products, wood, pulp and paper, rock products, and asphalt manufacrnring industries lead, aluminum, iron and steel, and gray iron production industries and to municipal solid waste incinerators. Typically, venturi scrubbers are applied where it is necessary to obtain high collection efficiencies for fine PM. Thus, they are applicable to controlling emission sources with high concentrations of submicron PM. 

For PM applications, wet scrubbers generate waste in the form of a slurry or wet sludge. This creates the need for both wastewater treatment and solid waste disposal. Initially, the slurry is treated to separate the solid waste from the water. The treated water can then be reused or discharged. Once the water is removed, the remaining waste will be in the form of a solid or sludge. 

Orifice scrubber collection efficiencies range from 80 to 99 percent, depending upon the application and scrubber design. This type of scrubber relies on inertial and diffusional interception for PM collection. Some orifice scrubbers are designed with adjustable orifices to control the velocity of the gas stream. 

PM Packed-bed wet scrubbers are limited to applications in which dust loading is low, and collection efficiencies range from 50 to 95%, depending upon the application. Condensation scrubbers potentially offer a means of extending the removal efficiency of PM. 

Other Considerations For organic vapor HAP control applications, low outlet concentrations will typically be required, leading to impractically tall absorption towers, long contact times, and high liquid-gas ratios that may not be cost-effective. Wet scrubbers will generally be effective for HAP control when they are used in combination with other control devices such as incinerators or carbon adsorbers. 

Fabric filters can be more costly to operate and maintain than electrostatic precipitators, cyclones, and scrubbers however, fabric filters are more practicable for filtration of specific dusts. For example fabric systems are the typical control method for toxic dusts from insecticide manufacturing processes, salt fumes from heat treating, metallic fumes from metallurgical processes, and other applications. Any other control method may not be as efficient, nor economically feasible for such applications. 

Wastewater from the grid paste application process is entirely recycled within the process after treatment in a muiti-stage settler. Wastewater from the grid paste mixer wet scrubber is... 

Applicability/Limitations Liquid injection incineration can be applied to all pumpable organic wastes including wastes with high moisture content. Care must be taken in matching waste (especially viscosity and solids content) to specific nozzle design. Particle size is a relevant consideration so that the wastes do not clog the nozzle. Emission control systems will probably be required for wastes with ash content above 0.5 percent (particulate control) or for halogenated wastes (acid gas scrubbers). 

The basic principle of wet collectors is to wet the contaminant particles m order to remove them from the gas stream. There is a wide range in scrubber design, cost, and performance." " " Because of this wide variability, scrubbers must be carefully matched to specific applications. 

Wet scrubbers find a wide range of applications because of the following advantages ... 

The collection efficiency of wet scrubbers is dependent on parameters such as the size and quantity of liquid droplets, the liquid/gas ratio, high wa-ter-to-particle relative velocity, wettability of dust, particle density, gas viscosity, etc. For any specific application, the design procedure is to review operating data available from the technical literature or from manufacturers for similar applications. If data are not available, it may be necessary to per form pilot scale tests, which can be used for scale-up purposes. 

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