Rinsing coatings

The silver-silver chloride electrode consists of a mounted platinum screen that has been heavily plated with silver from a cyanide bath, rinsed, aged in an acidified silver nitrate solution, rinsed, coated with a thin layer of silver chloride by anodizing in a dilute HCl solution (preferably no more than a few days before use), and kept in dilute HCl pending use. This is mounted in a glass sleeve with a small hole in the bottom to admit the cell... 

After rinsing, coated Fe-0 particles are separated from excess water in a centrifuge (3000 rpm). 

A no-rinse coating is produced by applying a chromate/silica concentrate (from Albright and Wilson Ltd). 

The appHcation of this type of conversion coating can be by spray or immersion and is easily tailored to the needs of the user (see Coating processes). The number of stages may vary from two, ie, clean and phosphate then rinse, to as many as five, ie, clean, rinse, phosphate, rinse, and post-treat. The performance requirements dictate the number of operation stages as well as the need for a post-treatment. 

Operation nd Control. Control of chromium chromate conversion coating baths is accompHshed by controlling chromium concentration and pH. The quaHty of the conversion coating is sensitive to aluminum accumulations in the coating bath as well as to rinse water purity. Sulfate contamination is a particular problem. 

Paraffin wax vapor barriers are used in water rinse removers that can disperse the wax without coating the substrate. In soak tank applications, water is sometimes doated on top of an ad-solvent, neutral pH, nonwater rinse remover to prevent evaporation. Flotation devices that cover the exposed surface area may be used with other formulas. 

To rinse, wash the surface in clear, continuous running water to remove all traces of soluble salts which may cause blistering on the surface. The tank can be similar to the phosphating lank. It may, however, be coated with an anti-corrosive paint to extend its life. 

This is the final neutralizing rinse after the pre-treatment to obtain a better corrosion resistance. The phosphated surfaces are treated with chromic acid-based or acidified sodium dichromate solutions which are not affected by moisture and thus protect the phosphate coating. 

Germanium [7440-56-4] M 72.6, m 937 , 925-975 , b 2700 , d 5.3. Copper contamination on the surface and in the bulk of single crystals of Ge can be removed by immersion in molten alkali cyanide under N2. The Ge was placed in dry cyanide powder in a graphite holder in a quartz or porcelain boat. The boat was then inserted into a heated furnace which, after a suitable time, was left to cool to room temperature. At 750°, a 1mm thickness requires about Imin, whereas 0.5cm needs about half hour. The boat was removed and the samples were taken out with plastic-coated tweezers, carefully rinsed in hot water and dried in air [Wang J Phys Chem 60 45 7956]. 

Fitzpatrick et al. [41] used small-spot XPS to determine the failure mechanism of adhesively bonded, phosphated hot-dipped galvanized steel (HDGS) upon exposure to a humid environment. Substrates were prepared by applying a phosphate conversion coating and then a chromate rinse to HDGS. Lap joints were prepared from substrates having dimensions of 110 x 20 x 1.2 mm using a polybutadiene (PBD) adhesive with a bond line thickness of 250 p,m. The Joints were exposed to 95% RH at 35 C for 12 months and then pulled to failure. 

Electrodeposition This method of paint application is basically a dipping process. The paint is water-based and is either an emulsion or a stabilised dispersion. The solids of the paint are usually very low and the viscosity lower than that used in conventional dipping. The workpiece is made one electrode, usually the cathode, in a d.c. circuit and the anode can be either the tank itself or suitably sized electrodes sited to give optimum coating conditions. The current is applied for a few minutes and after withdrawal and draining the article is rinsed with de-ionised water to remove the thin layer of dipped paint. The deposited film is firmly adherent and contains a minimum of water and can be stoved without any flash-off period. This process is used for metal fabrications, notably car bodies. Complete coverage of inaccessible areas can be achieved and the corrosion resistance of the coating is excellent (Fig. 14.1). 

A patchy form of rust that attacks paint films from underneath, can be caused by sweaty hands, residues from fluxes, etc. Examples of the latter include residues from phosphating and soluble salts (including those from unsuitable rinsing water) and they can manifest themselves on steel in the form of a creeping filiform corrosion, i.e. as progressing threads of rust which loosen the coating. This can be followed visually through transparent films. It occurs, however, only when the relative humidity of the surround-... 

After major surface contaminants have been removed, e.g. by wet abrasive blasting of hot-rolled structural steel, application of a thin coat of an etch primer greatly reduces the incidence of underfilm corrosion, presumably by eleminating localised areas of poor adhesion. Phosphate pretreatments followed by effective rinsing have a similar effect over cold reduced sheets. 

The particles therefore lose their charge. Since the charge provides the colloidal stability, the colloidal paint destabilises and deposits on the nearest surface, the car body. Primer coatings 12-35 /im thick are applied according to primer type. Each particle also contains a crosslinker for the resin, usually a blocked isocyanate. After rinsing, the primed article is passed into a hot... 

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