Resin high-density

The fire department blamed the accident on welders cutting in hazardous areas without a fire watch, highly combustible structural components (fiber-glass-resin), high-density storage of highly flammable and detonable material, spilled ammonium perchlorate about the plant, and high w ind conditions. 

Polyethylene is the most widely used resin. High density polyethylene (HDPE) is used for rigid containers such as dairy and water jugs, household product containers, and motor oil bottles. Low density polyethylene (LDPE) is often used in films and bags. 

In the sheeting market, the low density polyethylenes are less important than the high density resins. The high density resins have excellent chemical resistance, stress-crack resistance, durabiUty, and low temperature properties which make them ideal for pond liners, waste treatment faciUties, and landfills. In thicker section, HMW-HDPE sheet makes good containers, trays, tmck-bed liners, disposable items, and concrete molds. The good durabiUty, abrasion resistance, and light weight are critical elements for its selection. 

Table 6 shows the sales estimates for principal film and sheet products for the year 1990 (14). Low density polyethylene films dominate the market in volume, followed by polystyrene and the vinyls. High density polyethylene, poly(ethylene terephthalate), and polypropylene are close in market share and complete the primary products. A number of specialty resins are used to produce 25,000—100,000 t of film or sheet, and then there are a large number of high priced, high performance materials that serve niche markets. The original clear film product, ceUophane, has faUen to about 25,000 t in the United States, with only one domestic producer. Table 7 Hsts some of the principal film and sheet material manufacturers in the United States.

Second, in the early 1950s, Hogan and Bank at Phillips Petroleum Company, discovered (3,4) that ethylene could be catalyticaHy polymerized into a sohd plastic under more moderate conditions at a pressure of 3—4 MPa (435—580 psi) and temperature of 70—100°C, with a catalyst containing chromium oxide supported on siUca (Phillips catalysts). PE resins prepared with these catalysts are linear, highly crystalline polymers of a much higher density of 0.960—0.970 g/cnr (as opposed to 0.920—0.930 g/cnf for LDPE). These resins, or HDPE, are currentiy produced on a large scale, (see Olefin polymers, HIGH DENSITY POLYETHYLENE). 

Thermoplastics. The highest consumption of color concentrates is in thermoplastic resins, such as low and high density polyethylene, polypropylene, PVC, and polystyrene. Processing techniques for thermoplastics are usually based on dry color dispersion in a compatible resin (36). 

With a simple parison, the large-diameter sections of the botde have a thin wall and the small-diameter sections have a thick wad. Certain modifications of the die can control the thickness of the parison wad along its length, which results in a bottle with improved wad thickness distribution and better strength. High density polyethylene (HDPE) is the most common blow mol ding resin used to produce containers ranging in size from 30 cm to 200 L. 

Blends of isobutylene polymers with thermoplastic resins are used for toughening these compounds. High density polyethylene and isotactic polypropylene are often modified with 5 to 30 wt % polyisobutylene. At higher elastomer concentration the blends of butyl-type polymers with polyolefins become more mbbery in nature, and these compositions are used as thermoplastic elastomers (98). In some cases, a halobutyl phase is cross-linked as it is dispersed in the polyolefin to produce a highly elastic compound that is processible in thermoplastic mol ding equipment (99) (see Elastomers, synthetic-thermoplastic). ... 

Linear polyethylene (high density) was introduced in the late 1950s, with the development of coordination catalysts. Chlorosulfonation of these base resins gave products that were superior to the eadier, low density types in both chemical resistance and mechanical properties and with distinct advantages in mbber processibiUty (6,7). 

CSM products may be divided into three groups depending on the type of precursor resin low density (LDPE), high density (HDPE), and linear low density (LLDPE). LDPE is made by a high pressure free-radical process, while HDPE and LLDPE are made via low pressure, metal coordination catalyst processes (12) (see Olefin polymers). 

In the mid-1950s a number of new thermoplastics with some very valuable properties beeame available. High-density polyethylenes produced by the Phillips process and the Ziegler process were marketed and these were shortly followed by the discovery and rapid exploitation of polypropylene. These polyolefins soon became large tonnage thermoplastics. Somewhat more specialised materials were the acetal resins, first introduced by Du Pont, and the polycarbonates, developed simultaneously but independently in the United States and Germany. Further developments in high-impact polystyrenes led to the development of ABS polymers. 

Figure 23.22. Effect of resin content on strength properties of a high-density Kraft paper laminate.

Resins and plastics such as low-density polyethylene (LDPE), high-density polyethylene (HOPE), linear low-density polyethylene (LLDPE), polypropylene, polystyrene, and polyvinyl chloride (PVC) ... 

Terpene monomers are another class of interesting natural monomers because they give, on polymerization, hydrocarbon therplastic resins that exhibit a high degree of tackiness useful in pressure sensitive tapes [25]. They are also used for sizing paper and textile materials. Terpene-phenol resins are effective heat stabilizers for high-density polyethylene. 

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