Raney hydrogenation

Butyl magnesium bromide p-Cyanoethyloxide Nickel Raney Hydrogen... 

Raney nickel A special form of nickel prepared by treating an Al-Ni alloy with NaOH solution. The nickel is left in a spongy mass which is pyrophoric when dry. This form of nickel is a most powerful catalyst, especially for hydrogenations. 

P-Phenylethylamine is conveniently prepared by the hydrogenation under pressure of benzyl cyanide with Raney nickel catalyst (see Section VI,5) in the presence of either a saturated solution of dry ammonia in anhydrous methyl alcohol or of liquid ammonia the latter are added to suppress the formation of the secondary amine, di- P phenylethylamine ... 

The catalyst, which may be regarded as complementary to Raney nickel (Section VI,5) is largely used for the hydrogenation of esters (esters of monobasic and of dibasic acids to alcohols and glycols respectively) ... 

Catalytic hydrogenation is mostly used to convert C—C triple bonds into C C double bonds and alkenes into alkanes or to replace allylic or benzylic hetero atoms by hydrogen (H. Kropf, 1980). Simple theory postulates cis- or syn-addition of hydrogen to the C—C triple or double bond with heterogeneous (R. L. Augustine, 1965, 1968, 1976 P. N. Rylander, 1979) and homogeneous (A. J. Birch, 1976) catalysts. Sulfur functions can be removed with reducing metals, e. g. with Raney nickel (G. R. Pettit, 1962 A). Heteroaromatic systems may be reduced with the aid of ruthenium on carbon. 

Nitro groups are efficiently reduced with hydrogen over Raney nickel catalyst (I. Fel-ner, 1967), with hydrides, or with metals. 

Single-bond cleavage with molecular hydrogen is termed hydrogenolysis. Palladium is the best catalyst for this purpose, platinum is not useful. Desulfurizations are most efficiently per-formed with Raney nickel (with or without hydrogen G.R. Pettit, 1962 A or with alkali metals in liquid ammonia or amines. The scheme below summarizes some classes of compounds most susceptible to hydrogenolysis. 

Adiponitrile undergoes the typical nitrile reactions, eg, hydrolysis to adipamide and adipic acid and alcoholysis to substituted amides and esters. The most important industrial reaction is the catalytic hydrogenation to hexamethylenediarnine. A variety of catalysts are used for this reduction including cobalt—nickel (46), cobalt manganese (47), cobalt boride (48), copper cobalt (49), and iron oxide (50), and Raney nickel (51). An extensive review on the hydrogenation of nitriles has been recendy pubUshed (10). 

Reduction. Hydrogenation of dimethyl adipate over Raney-promoted copper chromite at 200°C and 10 MPa produces 1,6-hexanediol [629-11-8], an important chemical intermediate (32). Promoted cobalt catalysts (33) and nickel catalysts (34) are examples of other patented processes for this reaction. An eadier process, which is no longer in use, for the manufacture of the 1,6-hexanediamine from adipic acid involved hydrogenation of the acid (as its ester) to the diol, followed by ammonolysis to the diamine (35). 

Direct hydrohquefaction of biomass or wastes can be achieved by direct hydrogenation of wood chips on treatment at 10,132 kPa and 340 to 350°C with water and Raney nickel catalyst (45). The wood is completely converted to an oily Hquid, methane, and other hydrocarbon gases. Batch reaction times of 4 hours give oil yields of about 35 wt % of the feed the oil contains about 12 wt % oxygen and has a heating value of about 37.2 MJ /kg (16,000 Btu/lb). Distillation yields a significant fraction that boils in the same range as diesel fuel and is completely miscible with it. 

H-acid, l-hydroxy-3,6,8-ttisulfonic acid, which is one of the most important letter acids, is prepared as naphthalene is sulfonated with sulfuric acid to ttisulfonic acid. The product is then nitrated and neutralized with lime to produce the calcium salt of l-nitronaphthalene-3,6,8-ttisulfonic acid, which is then reduced to T-acid (Koch acid) with Fe and HCl modem processes use continuous catalytical hydrogenation with Ni catalyst. Hydrogenation has been performed in aqueous medium in the presence of Raney nickel or Raney Ni—Fe catalyst with a low catalyst consumption and better yield (51). Fusion of the T-acid with sodium hydroxide and neutralization with sulfuric acid yields H-acid. Azo dyes such as Direct Blue 15 [2429-74-5] (17) and Acid... 

The nitro alcohols can be reduced to the corresponding alkan olamines (qv). Commercially, reduction is accompHshed by hydrogenation of the nitro alcohol in methanol in the presence of Raney nickel. Convenient operating conditions are 30°C and 6900 kPa (1000 psi). Production of alkan olamines constitutes the largest single use of nitro alcohols. 

Monoethan olamine can also be reduced catalyticaHy with hydrogen and ammonia over Raney nickel at 200°C and 20.7 MPa (3000 psig) to produce ethylenediamiue //(97-/NT/(18,19). 

The reduction of nitro alcohols to alkanolamines is readily accompHshed by hydrogenation in the presence of Raney nickel catalyst (1,9,10). 

Reduction. Just as aromatic amine oxides are resistant to the foregoing decomposition reactions, they are more resistant than ahphatic amine oxides to reduction. Ahphatic amine oxides are readily reduced to tertiary amines by sulfurous acid at room temperature in contrast, few aromatic amine oxides can be reduced under these conditions. The ahphatic amine oxides can also be reduced by catalytic hydrogenation (27), with 2inc in acid, or with staimous chloride (28). For the aromatic amine oxides, catalytic hydrogenation with Raney nickel is a fairly general means of deoxygenation (29). Iron in acetic acid (30), phosphoms trichloride (31), and titanium trichloride (32) are also widely used systems for deoxygenation of aromatic amine oxides. 

Dinitrotoluenes can be catalytically hydrogenated to toluenediamines under a wide variety of temperatures, pressures, and solvents the catalyst can be supported noble metal, eg, Pd/C or nickel, either supported or Raney type. The reduction requires six moles of hydrogen per mole of DNT and produces four moles of water. 

A process based on a nickel catalyst, either supported or Raney type, is described ia Olin Mathieson patents (26,27). The reduction is carried out ia a continuous stirred tank reactor with a concentric filter element built iato the reactor so that the catalyst remains ia the reaction 2one. Methanol is used as a solvent. Reaction conditions are 2.4—3.5 MPa (350—500 psi), 120—140°C. Keeping the catalyst iaside the reactor iacreases catalyst lifetime by maintaining a hydrogen atmosphere on its surface at all times and minimises handling losses. Periodic cleaning of the filter element is required. 

The available surface area of the catalyst gready affects the rate of a hydrogenation reaction. The surface area is dependent on both the amount of catalyst used and the surface characteristics of the catalyst. Generally, a large surface area is desired to minimize the amount of catalyst needed. This can be accomphshed by using either a catalyst with a small particle size or one with a porous surface. Catalysts with a small particle size, however, can be difficult to recover from the material being reduced. Therefore, larger particle size catalyst with a porous surface is often preferred. A common example of such a catalyst is Raney nickel. 

The chemical production of aminophenols via the reduction of nitrobenzene occurs in two stages. Nitrobenzene [98-95-3] is first selectively reduced with hydrogen in the presence of Raney copper to phenylhydroxylamine in an organic solvent such as 2-propanol (37). With the addition of dilute sulfuric acid, nucleophilic attack by water on the aromatic ring of /V-phenylhydroxylamine [100-65-2] takes place to form 2- and 4-aminophenol. The by-product, 4,4 -diaminodiphenyl ether [13174-32-8] presumably arises in a similar manner from attack on the ring by a molecule of 4-aminophenol (38,39). Aniline [62-53-3] is produced via further reduction (40,41). 

In past years, metals in dilute sulfuric acid were used to produce the nascent hydrogen reductant (42). Today, the reducing agent is hydrogen in the presence of a catalyst. Nickel, preferably Raney nickel (34), chromium or molybdenum promoted nickel (43), or supported precious metals such as platinum or palladium (35,44) on activated carbon, or the oxides of these metals (36,45), are used as catalysts. Other catalysts have been suggested such as molybdenum and platinum sulfide (46,47), or a platinum—nithenium mixture (48). 

Succinic anhydride is manufactured by catalytic hydrogenation of maleic anhydride [108-31-6]. In the most widely used commercial process this reaction is performed in the Hquid phase, at temperatures of 120—180°C and at moderate pressures, in the range of 500—4000 kPa (72—580 psi). Catalysts mentioned in the patent Hterature include nickel (124), Raney nickel (125,126), palladium on different carriers (127,128), and palladium complexes (129). The hydrogenation of the double bond is exothermic Ai/ = —133.89 kJ/mol (—32 kcal/mol) (130). 

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