Problems Manganese

An additional problem is encountered when the isolated solid is non-stoichiometric. For example, precipitating Mn + as Mn(OH)2, followed by heating to produce the oxide, frequently produces a solid with a stoichiometry of MnO ) where x varies between 1 and 2. In this case the nonstoichiometric product results from the formation of a mixture of several oxides that differ in the oxidation state of manganese. Other nonstoichiometric compounds form as a result of lattice defects in the crystal structure. ... 

Even ia 1960 a catalytic route was considered the answer to the pollution problem and the by-product sulfate, but nearly ten years elapsed before a process was developed that could be used commercially. Some of the eadier attempts iacluded hydrolysis of acrylonitrile on a sulfonic acid ion-exchange resia (69). Manganese dioxide showed some catalytic activity (70), and copper ions present ia two different valence states were described as catalyticaHy active (71), but copper metal by itself was not active. A variety of catalysts, such as Umshibara or I Jllmann copper and nickel, were used for the hydrolysis of aromatic nitriles, but aUphatic nitriles did not react usiag these catalysts (72). Beginning ia 1971 a series of patents were issued to The Dow Chemical Company (73) describiag the use of copper metal catalysis. Full-scale production was achieved the same year. A solution of acrylonitrile ia water was passed over a fixed bed of copper catalyst at 85°C, which produced a solution of acrylamide ia water with very high conversions and selectivities to acrylamide. 

Various ways of overcoming the PTA oxidation problem have been incorporated into commercial processes. The predominant solution is the use of high concentrations of manganese and cobalt ions (2,248—254), optionally with various cocatalysts (204,255,256), in the presence of an organic or inorganic bromide promoter in acetic acid solvent. Operational temperatures are rather high (ca 200°C). A lesser but significant alternative involves isolation of intermediate PTA, conversion to methyl/)-toluate, and recycle to the reactor. The ester is oxidized to monomethyl terephthalate, which is subsequentiy converted to DMT and purified by distillation (248,257—264). 

One of the problems with early hydride systems was decrepitation of the alloy. Each time the metal hydride storage tank was recharged the particles would break down and eventually the particles became so small that they began to pass through the 5-p.m sintered metal filter which kept the hydride inside the tank. Addition of 0.5% manganese, which caused the decrepitation process to cease once the particles reached a size of about 10 p.m, solved this problem. 

Electrolytic Oxidation. Electrolytic oxidation of ferromanganese or manganese metal is a one-stage process that circumvents the problem of ore impurities. Moreover, this procedure can be used with low caustic concentrations at room temperature. This process is based on the following... 

The production of manganese is an example of the opposite problem, in which it is possible to produce too much heat by direct reaction of tire oxide and... 

Manganese, copper, iron, cobalt and nickel ions can all initiate oxidation. Untinned copper wire can have a catastrophic effect on natural rubber compounds with which it comes into contact. Inert fillers for use in rubbers are usually tested for traces of such metal ions, particularly copper and manganese. The problem is perhaps less serious in saturated hydrocarbon polymers but still exists. 

Some of these organics have chelated trace metals, such as iron and manganese within their structure, which can cause serious deposition problems in a cooling system. 

Show the arbitrariness of oxidation numbers by balancing the reaction discussed in Problem 22 with the assumption that the Oxidation number of manganese in Mn04 is +2. Compare with the result obtained in Problem 22. 

One of the possible problems of using the complex mixtures is the presence of unwanted materials such as certain metal ions, particularly manganese and iron. In addition, inhibitory compounds such as acetic add may be present All need to be removed before fermentation can proceed. 

Amalgamated zinc powder has been used as the negative material to prevent zinc corrosion and zinc passivation. Recently, from the viewpoint of environmental problems, mercury-free alkaline-manganese batteries were developed by using zinc powder with indium, bismuth and other additives [2-4]. Adding indium to zinc powder is the most effective way to improve the characteristics of the cells [3]. Figure 3 shows the variation in the internal impedance of the cells according to the additive content of the zinc powder. 

The problem of low specific surface (which, however, has a beneficial effect on the corrosion rate) cannot be solved so easily. This was one important reason for the development of the alkaline Mn02 / zinc cell known as "alkaline" or "PAM" (primary alkaline manganese dioxide). 

The raw materials needed to supply about ten million new automobiles a year do not impose a difficult problem except in the case of the noble metals. Present technology indicates that each car may need up to ten pounds of pellets, two pounds of monoliths, or two pounds of metal alloys. The refractory oxide support materials are usually a mixture of silica, alumina, magnesia, lithium oxide, and zirconium oxide. Fifty thousand tons of such materials a year do not raise serious problems (47). The base metal oxides requirement per car may be 0.1 to 1 lb per car, or up to five thousand tons a year. The current U.S. annual consumption of copper, manganese, and chromium is above a million tons per year, and the consumption of nickel and tungsten above a hundred thousand tons per year. The only important metals used at the low rate of five thousand tons per year are cobalt, vanadium, and the rare earths. 

Where soluble iron is present in condensate, it often is associated with copper. When the problem is considered serious, it usually is removed by a condensate polisher. Soluble iron in MU often is associated with manganese and usually (but not totally) is removed either by ion-exchange resins (often inadvertently) or in an aeration tower, where the process employs a combination of air or chlorine oxidation, followed by precipitation and filtration. 

Where present in boiler MU water, both iron and manganese may present fouling and deposition problems in the pre-boiler section. These problems may extend to the boiler section, and therefore these metals must be removed at source. Typically, this is achieved by oxidation followed by filtering off the flocculated iron. (Process examples are aeration towers, contact with chlorine, pressure filters with BIRM media, manganese greensand filters, etc.)... 

Deficiency of manganese may lead to vitamin K deficiency (Chiswell and Johnson 1994) and to problems in prenatal and neonatal development of the brain. 

Environmental hazards of batteries can be briefly summarized as follows. A battery is an electrochemical device with the ability to convert chemical energy to electrical energy to provide power to electronic devices. Batteries may contain lead, cadmium, mercury, copper, zinc, lead, manganese, nickel, and lithium, which can be hazardous when incorrectly disposed. Batteries may produce the following potential problems or hazards (a) they pollute the lakes and streams as the metals... 

---