Polyurethane surface coatings

Polyurethane surface coatings are used in wood varnishes and quick drying enamels. Electrical wires coated with polyurethane can be soldered without removing the polymer coating. 

One-pack or two-pack polyurethane surface coatings, which may sometimes be combined with acrylic resin systems. The one-pack system, which has a long shelf life, is an adduct of resin with polyisocyanate dissolved in a moisture-free solvent. When applied to a surface the film cures and hardens, as moisture in the air reacts with the isocyanate groups in the resin. The two-pack system consists of a polyisocyanate (frequently derived from an aliphatic isocyanate monomer) and a polyol as separate components. Once the two components are mixed, the shelf life is very limited. 

Trimethyl-l,3-pentanediol (7) is a white, crystalline soHd. It is used in surface coating and unsaturated polyester resins. It also appears promising as an intermediate for synthetic lubricants and polyurethane elastomers and foams. 

Sucrose acrylate derivatives can be converted into polymers and hydrogels that can be used as flocculants, water adsorbents, bioimplantables, and dmg dehvery devices (42). Sucrose ethers have appHcations as surfactants and surface coatings, and as feedstocks for synthesis of polyurethane foams and... 

Aqueous dispersions of polyurethanes have also become available which may be used instead of solutions in organic solvents for such applications as leather treatment, adhesives and surface coatings. 

Polyurethane foams are widely used. Rigid foams, for example, are used in cavity wall insulation in buildings, while flexible foams have, until recently, been used in soft furnishing for domestic use. They continue to be used in car seating. In addition to foams another major use of polyurethanes is in surface coatings. A variety of polyurethane-based polymers, some of considerable complexity, are used for this purpose, but all share the common desirable features of toughness, flexibility, and abrasion resistance. 

Some other groups such as ester, ether, amide, or urea are present in the Polymer chain of commercial polymers. In 1937, O. Bayer found that reaction of diisocyanates with glycols fields polyurethanes which are useful as plastics, fibres, adhesives, rigid foams and surface coatings. 

From an industrial point of view, not only the high-molecular-weight linear polyesters are of interest. Also, a series of low-molecular-weight linear or branched polyesters (Example 4-1) find application in surface coating systems (alkyd resins), as coreactants in unsaturated polyester resins (Example 4-8), or in polyurethane foams (Examples 5-28 and 5-29). 

Braatz et al.- studied the adsorption of proteins on polyurethane surfaces. They coated silica and silicone tubing with a variety of chemistries. Although they found differences, the polyuretlianes demonstrated minimal protein adsorption given sufficient coating thickness. Correlations between the relative number of hard (isocyanate) and soft (glycol) segments were drawn. More soft segments resulted in less adsorption. 

Fig. 1. Time dependences of the elution of heparin with a 1.0 M NaCl solution at 37 °C from the surface of polyurethane catheters coated with the copolymer containing 14% heparin and 18% water...

Abstract— The use of organosilanes as adhesion promoters for surface coatings, adhesives and syntactic foams is described and reviewed in the light of published work. Data are presented on the beneficial effect of silanes, when used as pretreatment primers and additives, on the bond strength of two pack epoxide and polyurethane paints applied to aluminium and mild steel. It is shown that silanes when used as additives to structural epoxide and polyurethane adhesives are less effective than when used as pretreatment primers on metals but are highly effective on glass substrates. The compressive properties of glass microballoon/epoxide syntactic foams are shown to be markedly improved by the addition of silanes. 

Isocyanates (RNCO) are industrially relevant compounds which find application in several fields [9, 106]. Many isocyanates serve as the starting materials for the manufacture of plant protection agents, pesticides, dyes, resins and plastics, textile waterproofing agents, detergents, bleaches, and adhesives. They are also widely used in surface coatings such as paints, sealants and finishes, and in the manufacture of rubbery plastics such as those used to coat wires. Traditionally, diisocyanates are the primary feedstock for the production of polyurethanes. The global market for diisocyanates in the year 2000 was 4.4 million tonnes, of which 61.3% was methylene diphenyl diisocyanate (MDI), 34.1% was toluene diisocyanate... 

Removal of the article from the mold is lengthy process because anti-adhesive lubricants have to be sprayed on the on a mold surface before every injection, in an operation that takes up to 25 - 30% of the full cycle. In reactive molding of polyurethane-based compounds, internal lubricants are used in combination with surface coatings. This allows us to remove articles from a mold many times with a single coating treatment. One of the compounds used as an internal lubricant is silicon-organic liquids. 

Polyurethanes with antistatic properties are suitable for use where static electrical charges must be dissipated. The polyurethane must be compounded to provide the antistatic properties throughout the whole bulk of the material. The antistatic agent, if a liquid, must not migrate to the surface readily. Surface coating the item is not desirable, as the effect is only temporary. 

Surface treatment of textiles, leather, glass, wood, and paper is the second largest application for fluorinated polyurethanes. The coatings are applied in one-step treatment and impart resistance to soil, water, oil, and stains as well as a smoothness to fabrics and leather that resists removal by many cycles of laundering or dry cleaning.52... 

Polymers Unsaturated fatty-acid chains offer opportunities for polymerisation that can be exploited to develop uses in surface coatings and plastics manufacturing. Polyunsaturated fatty acids can be dimerised to produce feedstocks for polyamide resin (nylon) production. Work is also ongoing to develop polyurethanes from vegetable oils through manipulation of functionality in the fatty-acid chains, to produce both rigid foams and elastomers with applications in seals, adhesives and moulded flexible parts (see Chapter 5 for more information). 

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