Crosslinked polyurethane

The properties of polyurethanes crosslinked in this way depend on the starting materials (polyol and diisocyanate) as well as on the additives and on the intensity of the mixing process. 

The Tg of polyurethanes crosslinked with aromatic isocyanates shows no difference between the PEG-extended and the CEHPL networks. The Tg values for both types of networks follow the same relationship. Networks without soft segment content generally have a higher Ttf than those with... 

Fig. 12. Fraction of protons (f) attributed to the hard phase for the linear polyurethane ( ) and polyurethane crosslinked with 2% of peroxide ( ) (adapted from Ref.98))...

Encapsulation resins from Dow Chemical are solvent-free systems sold under the Voratron name. Flame-retarded halogen-free versions are available that meet UL94 V-0 requirements. These polyurethane crosslinked resins are both insulating materials and act as a construction material and housing for fixing electrical components in power distribution, transformers and cable joints. 

Polyurethanes Crosslinkers, co-curing resins, moisture Industrial coatings, wood finishes... 

Other soft materials that have been used as mold materials include polyurethane, crosslinkable epoxies,thiol-enes, ° poly(esters),sol-gel resins, amorphous fluoropo-lymers, ° ° ethylene(tetrafluoroethylene) (ETFE), ° poly (vinyl alcohol) (PVA or PVOH), ° and other materials. " ... 

The finite size effects in the contact between a spherical lens of polyurethane and a soft flat sheet of crosslinked polyfdimethyl siloxane) (PDMS) has been addressed by Falsafi et al. [37]. They showed that for deformations corresponding to contact diameters larger than the sheet thickness, the compliance of the system was affected by the glass substrate supporting the soft sheet. In order to minimize the finite size effects in the adhesion measurement of small elastomeric lenses, Falsafi et al. [38] and Deruelle et al. [39] used relatively thick elastic sheets to support their samples. 

Two-component waterborne urethane dispersions are similar to the one-component PUD s in that a polyurethane dispersion comprises one of the two components. The second component is usually a crosslinker from the following classes of materials (a) polyisocyanates, (b) aziridines, (c) polycarbodiimides, and (d) epoxies. Many of the crosslinkers are not inherently water-soluble or water-dispersible. Therefore, they must be modified with surface active agents themselves, so as to become emulsifiable in water. 

Fig. 8. Crosslinking reactions of carboxylated waterborne polyurethane dispersions.

Thermoplastic polyurethanes have no reactive isocyanate groups and cannot crosslink. 

The FR characteristics of PCP and Anorin-38 were improved substantially by introducing bromine. When five bronine atoms were introduced by controlled bromi-nation, the resin (the product obtained was still fluid in nature and could be crosslinked by hexamine to get hard partially brominated PCP-PBPCP) showed excellent FR characteristics exhibiting self-extinguishing property and UL 94 V-0 grade when blended with polyethylene, NR, etc. There was excellent compatibility with polyolefins as well as with other polymers such as cellulose, polyurethane, etc. Table 13 shows the FR properties of NR-PBPCP. 

Caprolactam, a white solid that melts at 69°C, can be obtained either in a fused or flaked form. It is soluble in water, ligroin, and chlorinated hydrocarbons. Caprolactam s main use is to produce nylon 6. Other minor uses are as a crosslinking agent for polyurethanes, in the plasticizer industry, and in the synthesis of lysine. 

In these reactions, the monomers have two functional groups (whether one or two monomers are used), and a linear polymer results. With more than two functional groups present, crosslinking occurs and a thermosetting polymer results. Example of this type are polyurethanes and urea formaldehyde resins (Chapter 12). 

Polyester-based networks are typically prepared from polyester prepolymers bearing unsaturations which can be crosslinked. The crosslinking process is either an autoxidation in the presence of air oxygen (alkyd resins) or a copolymerization with unsaturated comonomers in the presence of radical initiators (unsaturated polyester resins). It should also be mentioned that hydroxy-terminated saturated polyesters are one of the basis prepolymers used in polyurethane network preparation (see Chapter 5). 

Urethane alkyds and urethane oils are oil and alkyd resin-modified polyurethanes dissolved in a volatile solvent. Upon application and solvent evaporation, the coating is crosslinked and cured via oxidation by atmospheric oxygen. 

The chemistry of the glycolysis of polyurethanes is complicated by the fact that there are additional groups in the polymer such as ureas, allophanates, and biurets, and die PURs may be crosslinked. In die presence of the appropriate glycols and at about 200°C, PURs undergo transesterification to form polyols. Under the same conditions, ureas undergo glycolysis to form urethanes and amines (Fig. 10.5). 

Polyurethane materials are extremely versatile in that it is possible to produce a large variety of structures which range in properties from linear and flexible to crosslinked and rigid. The crosslinked PURs are thermosets, which are insoluble and infusible and therefore cannot be reprocessed by extrusion without suffering extensive thermal degradation. At present, the main sources of recyclable waste are flexible PUR foams and automobile waste. Waste and scraps of these materials may consist of 15-25% by weight of total PUR foam production. 

Polyurethanes are thermoset polymers formed from di-isocyanates and poly functional compounds containing numerous hydroxy-groups. Typically the starting materials are themselves polymeric, but comprise relatively few monomer units in the molecule. Low relative molar mass species of this kind are known generally as oligomers. Typical oligomers for the preparation of polyurethanes are polyesters and poly ethers. These are usually prepared to include a small proportion of monomeric trifunctional hydroxy compounds, such as trimethylolpropane, in the backbone, so that they contain pendant hydroxyls which act as the sites of crosslinking. A number of different diisocyanates are used commercially typical examples are shown in Table 1.2. 

Although the name polyurethane might be taken as implying that these materials contain urethane groups (—NHCOO—) in the backbone of the macromolecule, for those polyurethanes in major commercial use this is not tme. For such materials the initial macromolecule tends to be a polyester or polyether it is the crosslinks that involve the formation of a polyurethane stmcture. 

Both pigmented and unpigmented polyurethane paints have been prepared using a polyester resin containing hydroxyl functional groups and the biuret trlmer of hexamethylenedllsocyanate as a crosslinker. The molar ratio of hydroxyl/isocyanate has been chosen 1.0 and the pig-ment/binder ratio 0.6. 

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