Polytetrafluoroethylene thermal properties

Since the discovery of Teflon by Roy Plunkett in 1937 a number of fluorinated plastics have reached commercial status. These plastics, exemplified by polytetrafluoroethylene (PIPE), have outstanding electrical, chemical, and thermal properties. AU these commercial materials are either crystaUine or semicrystalline. Teflon AF is a family of amorphous copolymers that retain the desirable electrical, chemical, and thermal properties of semicrystalline fluorinated plastics and also have such properties associated with amorphous materials as optical clarity, improved physical properties, and solubility in selected fluorinated solvents. 

As discussed in Chapter 6, the incorporation of reinforcing agents or fillers into plastic formulations can, in some but not all cases, lead to variations in the molecular stability of plastics and also their thermal and thermooxidation stability. Thus, it has been observed that the addition of silica to polytetrafluoroethylene did not adversely affect polymer stability, while the incorporation of 25% of organically modified silica into polyethylene led to a decrease in weight loss of the plastic from 80% to 33.7%. The incorporation of carbon nanotubes in epoxy resins unproved their mechanical and thermal properties. It is fair to say that the effect of reinforcing agents on the thermal and thermooxidative stability of polymers must always be bom in mind when selecting polymer formulations for a particular application. 

Electrical Properties. Polytetrafluoroethylene is an excellent electrical insulator because of its mechanical strength and chemical and thermal stabihty as well as excellent electrical properties (Table 6). It does not absorb water and volume resistivity remains unchanged even after prolonged soaking. The dielectric constant remains constant at 2.1 for a temperature range of —40 to 250°C and a frequency range of 5 Hz to 10 GHz. 

Electrical Properties. AH polyolefins have low dielectric constants and can be used as insulators in particular, PMP has the lowest dielectric constant among all synthetic resins. As a result, PMP has excellent dielectric properties and alow dielectric loss factor, surpassing those of other polyolefin resins and polytetrafluoroethylene (Teflon). These properties remain nearly constant over a wide temperature range. The dielectric characteristics of poly(vinylcyclohexane) are especially attractive its dielectric loss remains constant between —180 and 160°C, which makes it a prospective high frequency dielectric material of high thermal stabiUty. 

Perfluoroalkylvinyl ethers form an important class of monomers in that they are used as comonomers for the modihcation of the properties of homofluoropolymers in addition to their broad nse in copolymers with TFE and other monomers. They are capable of snppressing the crystallization of PTFE efficiently, which imparts usefnl mechanical properties to lower molecular weight of polytetrafluoroethylene polymers. Copolymers of PAVEs and tetrafluoroethylene are thermally stable as PTEE homopolymers. Commercially significant monomers are perfluoropropylvinyl ether and perflnoromethylvinyl ether (PMVE), used for the production of a variety of perflnoroalkoxy resins. 

Perfluoroelastomers represent a special subgroup of fluorocarbon elastomers. They are essentially rubbery derivatives of polytetrafluoroethylene (PTFE) and exhibit exceptional properties, such as unequaled chemical inertness and thermal stability. Currently, there are two types of known commercial perfluoroelastomers Kalrez and Perlast. These have ASTM designation FFKM. 

PVDF is the third most widely used fluoropolymer, after polytetrafluoroethylene (PTFE) and fluorinated ethylene-propylene (FEP). The worldwide consumption of PVDF was approximately 15,000 metric tons in 2001 and is growing at an annual rate of 6-8%. PVDF applications have been expanded over the past 40 years because of its unique physical properties, and have over 30 years of proven and field performance data on thermal, chemical, radiation, and weathering applications. PVDF applications include, but are not limited to, chemical processing of pipes and components, semiconductor, architectural finishes and coatings, electrical plenum, cable jacketing. 

Fluorine substitution on carbon confers particular reactivity because of its particular properties Fluorine as the most electronegative element forms very strong CF bonds which are sized to "cover" perfluorocarbons tightly. Polytetrafluoroethylene (Teflon) is one practical example illustrating the exceptional chemical and thermal stability of saturated perfluorocarbons in a sharp contrast to explosive tetrafluoroethylene or to fluoroacetylenes. 

Electrical properties. Fillers and additives significantly increase the porosity of polytetrafluoroethylene compounds. Electrical properties are affected by the void content as well as the filler characteristics. Dielectric strength drops while dielectric constant and dissipation factor rise. Metals, carbon, and graphite increase the thermal conductivity of PTFE compounds. Tables 3.19 and 3.20 present electrical properties of a few common compounds. 

In this section, heat and temperature related or dependent properties of polytetrafluoroethylene resins are discussed. These include thermal stability, thermal expansion, thermal conductivity, and specific heat (heat capacity). These characteristics are important to both design and use of PTFE parts. 

Ryton Polyphenylene Sulfide is a new commercial plastic which is characterized by good thermal stability, retention of mechanical properties at elevated temperatures, excellent chemical resistance, a high level of mechanical properties, and an affinity for a variety of fillers. It is produced from sodium sulfide and dichlorobenzene. Its unusual combination of properties suggests applications in a variety of molded parts such as non-lubricated bearings, seals, pistons, impellers, pump vanes, and electronic components. Tough coatings of polyphenylene sulfide can be applied to metals or ceramics by a variety of techniques and are used as protective, corrosion-resistant coatings in the chemical and petroleum industries. Incorporation of small amounts of polytetrafluoroethylene provides excellent non-stick properties in both cookware and industrial applications. 

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