Polymer fibrous glass composites

Polymer-Fibrous Glass Composites Advances and Potential Properties... 

F. G. Krautz, Polymer-Fibrous Glass Composites Advances and Potential Properties, in 99 Adv. Chem. Ser. 1971, p. 452. 

The mechanical properties of plastics materials may often be considerably enhanced by embedding fibrous materials in the polymer matrix. Whilst such techniques have been applied to thermoplastics the greatest developents have taken place with the thermosetting plastics. The most common reinforcing materials are glass and cotton fibres but many other materials ranging from paper to carbon fibre are used. The fibres normally have moduli of elasticity substantially greater than shown by the resin so that under tensile stress much of the load is borne by the fibre. The modulus of the composite is intermediate to that of the fibre and that of the resin. 

The structural variety of the compounds that form fibers is as diverse as their chemistries. From glasses (fiberglass), and partially crystalline materials (carbon), to special three-dimensional arrays, including polymers, the small, elongate solids may have aspect ratios up to 5000. From our research and compilation (Appendices 1, 2) we noted many mineral and synthetic compounds that have structures characterized by basic linear units. Amphi-boles, the major mineral group mined as asbestos, are characterized as doublechain structures. Many of the minerals in Appendix 1 are polymorphic (di-or trimorphs), and where one member of a mineral series has been described as fibrous the others in the same series are likely to be able to grow as fibers as well. Probably all compounds with similar structures and compositions, mineral or synthetic, can form fibers, even though they are not presently listed. It is also clear that fibrous formation is not confined to compounds with linear structural units indeed the variety of crystalline structure patterns is remarkably diverse. 

Subclass B2 is formed by the so-called structural composites, in which an outspoken mechanical reinforcement is given to the polymer. Subgroup B21 consists of blends of polymers with compatible anti-plasticizers subgroups B22 are the most important the fibre-reinforced polymer systems. The two components, the polymer matrix and the reinforcing fibbers or filaments (glass, ceramic, steel, textile, etc.) perform different functions the fibrous material carries the load, while the matrix distributes the load the fibbers act as crack stoppers, the matrix as impact-energy absorber and reinforcement connector. Interfacial bonding is the crucial problem. 

As mentioned earlier, suspensions of particulate rods or fibers are almost always non-Brownian. Such fiber suspensions are important precursors to composite materials that use fiber inclusions as mechanical reinforcement agents or as modifiers of thermal, electrical, or dielectrical properties. A common example is that of glass-fiber-reinforced composites, in which the matrix is a thermoplastic or a thermosetting polymer (Darlington et al. 1977). Fiber suspensions are also important in the pulp and paper industry. These materials are often molded, cast, or coated in the liquid suspension state, and the flow properties of the suspension are therefore relevant to the final composite properties. Especially important is the distribution of fiber orientations, which controls transport properties in the composite. There have been many experimental and theoretical studies of the flow properties of fibrous suspensions, which have been reviewed by Ganani and Powell (1985) and by Zimsak et al. (1994). 

A growing volume of waste materials, especially vulcanized rubbers and crosslinked polymers are proving difficult to recycle. As an alternative to their disposal in landfills, there have been many attempts to grind these materials and use the products as a substitute for fillers in composite materials. Other non-plastic materials such as glass, paper, natural fibrous materials, and fly ash are also used for filler replacement. There is extensive literature on the use of ground tires as filler replacements. This is a specialized topic with only a minor relationship to fillers. 

Fillers may be divided into particulate and fibrous types. Particulates include calcium carbonate, china clay, talc and barium sulphate. Fillers affect shrinkage on moulding and the dimensional stability of the finished plastic, increase tensile strength and hardness, enhance electrical insulation properties and reduce tackiness. They also impart opacity and colour (Figure 3.16). Carbon black is now the most widely used filler for polymers usually in the form of furnace carbon black, which has a particle diameter of 0.08 mm. Fibrous fillers reinforce polymers and greatly increase their tensile strengths. They include fibres of glass, textile and carbon. Plastics filled with fibrous fillers are known as composites. 

Composites are engineered materials that contain two or more constituents with different properties that remain distinct from one another within the structure. POCs are a subset of the larger polymer composites group. The increased synthesis of POCs with different additives is necessary to satisfy the industrial demand that cannot be fulfilled by pure polymers. Additive materials can be classified as micro-and nanofillers depending on the applications of the composites. The fillers may be further subdivided as natural (plant fibers) or synthetic (glass fibers, CNT, etc.), different shapes (long or short length), flaky, fibrous, and spherical or disk-like [6]. The conventional addition of filler materials lowers the cost and improves the... 

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