Polyester melt point

Our earlier paper - discussed polymer intermediates that can be used to introduce rigid kinks in the straight, rod-like aromatic polyester chains to reduce the polyester melting points sufficiently for the pol3nners to be melt processed without thermal degradation. About 20 mol % of... 

Thermoplastic Fibers. The thermoplastic fibers, eg, polyester and nylon, are considered less flammable than natural fibers. They possess a relatively low melting point furthermore, the melt drips rather than remaining to propagate the flame when the source of ignition is removed. Most common synthetic fibers have low melting points. Reported values for polyester and nylon are 255—290°C and 210—260°C, respectively. 

Possible tape materials include polyimide, polyester, polyethersulfone (PES), and polyparabanic acid (PPA) (18). Of these, polyimide is the most widely used material because its high melting point allows it to survive at temperatures up to 365°C. Although polyester is much cheaper than other materials, its use is limited to temperatures less than 160°C. PES and PPA, on the other hand, are half as cosdy as polyimide, and can survive maximum short-term temperatures of 220 and 275°C, respectively. PES has better dimensional stabiUty than polyimide, absorbs less moisture, and does not tear as easily however, it is inflammable and can be attacked by certain common solvents. Table 7 Hsts various plastic tapes and their properties. Common bump materials are gold, copper, and 95% Pb/5% Sn solder (see Tables 6 and 8 for properties see also References 2 and 21). 

Polycarbonate—polyester blends were introduced in 1980, and have steadily increased sales to a volume of about 70,000 t. This blend, which is used on exterior parts for the automotive industry, accounting for 85% of the volume, combines the toughness and impact strength of polycarbonate with the crystallinity and inherent solvent resistance of PBT, PET, and other polyesters. Although not quite miscible, polycarbonate and PBT form a fine-grained blend, which upon analysis shows the glass-transition temperature of the polycarbonate and the melting point of the polyester. 

Some time earlier, Eastman-Kodak has been working on a novel polyester as an entry into the important polyester fiber market and had devised a new ahcychc diol, 1,4-cydohexanedimethanol [105-08-5] effectively made by exhaustive hydrogenation of dimethyl terephthalate. Reaction of the new diol with dimethyl terephthalate gave a crystalline polyester with a higher melting point than PET and it was introduced in the United States in 1954 as a new polyester fiber under the trade name Kodel (5). Much later the same polyester, now called PCT, and a cyclohexanedimethanol—terephthalate/isophthalate copolymer were introduced as mol ding resins and thermoforming materials (6). More recentiy stiU, copolymers of PET with CHDM units have been introduced for blow molded bottie resins (7). 

Du Pont s Zenite range of LCPs have been reintroduced. These materials are also LCP polyesters based on HBA copolymers with, it is beheved, various amounts of 4,4 -biphenol, terephthaUc acid, and naphthalene-2,6-dicatboxyhc acid (NDA) as comonomers. Their compositions are thus similar to those of XYDAR with added NDA to further reduce the melting point (235,236). 

The thermoplastic or thermoset nature of the resin in the colorant—resin matrix is also important. For thermoplastics, the polymerisation reaction is completed, the materials are processed at or close to their melting points, and scrap may be reground and remolded, eg, polyethylene, propjiene, poly(vinyl chloride), acetal resins (qv), acryhcs, ABS, nylons, ceUulosics, and polystyrene (see Olefin polymers Vinyl polymers Acrylic ester polymers Polyamides Cellulose ESTERS Styrene polymers). In the case of thermoset resins, the chemical reaction is only partially complete when the colorants are added and is concluded when the resin is molded. The result is a nonmeltable cross-linked resin that caimot be reworked, eg, epoxy resins (qv), urea—formaldehyde, melamine—formaldehyde, phenoHcs, and thermoset polyesters (qv) (see Amino resins and plastics Phenolic resins). 

Figure 25.14. Melting points (T ) of some homologous polyesters (ref. 15)...

With all six series of polyester illustrated in Figure 25.14, as the number of methylene groups in the repeating unit increases so the polymer becomes more like a linear polyethylene (polymethylene). Thus the melting points for five of the six classes are seen to converge towards that of the melting point of polymethylene. In the ca.se of the sixth class, the poly(alkylene adipates), there would appear no reason to believe that additional data on other specific members of the class would not lead to a similar conclusion. 

A further approach is used by Bayer with their polyesteramide BAK resins. A film grade, with mechanical and thermal properties similar to those of polyethylene is marketed as BAK 1095. Based on caprolactam, adipic acid and butane diol it may be considered as a nylon 6-co-polyester. An injection moulding grade, BAK 2195, with a higher melting point and faster crystallisation is referred to as a nylon 66-co-polyester and thus presumably based on hexamethylene diamine, adipic acid and butane diol. 

Specialty waxes include polar waxes for more polar adhesive systems. Examples would be castor wax (triglyceride of 12-hydroxy stearic acid) or Paracin wax N- 2 hydroxy ethyl)-12-hydroxy stearamide) which are used in polyester, polyamide, or with high VA EVA copolymer-based systems. Other common polar waxes are maleated polyethylenes, which are used to improve the specific adhesion of polyethylene-based adhesives, and low molecular weight ethylene copolymers with vinyl acetate or acrylic acid, which are used to improve low temperature adhesion. High melting point isotactic polypropylene wax (7 155°C) and highly refined paraffin wax (7,n 83°C) are used where maximum heat resistance is critical. Needless to say, these specialty waxes also command a premium price, ranging from 2 to 5 times that of conventional paraffin wax. 

Polyesters are the most important class of synthetic fibers. In general, polyesters are produced by an esterification reaction of a diol and a diacid. Carothers (1930) was the first to try to synthesize a polyester fiber by reacting an aliphatic diacid with a diol. The polymers were not suitable because of their low melting points. However, he was successful in preparing the first synthetic fiber (nylon 66). In 1946, Whinfield and Dickson prepared the first polyester polymer by using terephthalic acid (an aromatic diacid) and ethylene glycol. 

Hydroquinone polyesters Soluble polymers with melting points of 335°C (635°F) to over 400° C (752°F). 

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