Plasticizers binder component

Use Latex water paints adhesives for paper, wood, glass, metals, and porcelain intermediate for conversion to polyvinyl alcohol and acetals sealant shatterproof photographic bulbs paper coating and paperboard bookbinding textile finishing non-woven fabric binder component of lacquers, inks, and plastic wood strengthening agent for cements. 

Plasticizers are organic liquids of high viscosity and low volatility. The esters of dicarboxylic acids (e.g., dioctyl phthalate) are well-known examples. Plasticizers lower the softening and film-forming temperatures of the binders. They also improve flow, flexibility, and adhesion properties. Chemically, plasticizers are largely inert and do not react with the binder components. Most binders used today are inherently flexible and can be regarded as internally plasticized resins. For this reason, use of plasticizers has declined. 

Co-extrusion processing using thermoplastic binder systems for ceramic bodies has been described by Van Hoy [Hoy 98]. The major binder component used in this study was ethylene vinyl acetate, and methoxypoly-ethylene glycol was used as a plasticizer. Feedstocks of alumina, a piezoelectric ceramic powder and carbon black were repeatedly co-extruded to form an array of fine M -shaped structures. With this method the size of the alumina M shapes could be reduced by a factor of 915. In this example the use of solvent-based binders would have been problematical because of drying of the feedstocks and extrudates during the co-extrusion process and during handling. 

A co-extrusion technique was also applied by Beeaff and Ifilmas to produce a BaTiOs multilayer capacitor with nickel electrodes [Bee 02], Polyethylene co-butyl acrylate was used as the major binder component. The minor binder, plasticizer and surfactants used were polyethylene ethyl acetate, microcrystalline wax, mineral oil and PEG. With this binder system it was possible to produce multilayer capacitors with 10 im thick Ni electrode layers by co-extrusion. The limitation was given by the grain size of the ceramic powder used and not by the processing technique. 

Perusal of the published literature on the topic of extrusion shows that a wide variety of thermoplastic binder systems have been used for the fabrication of fiber, hollow fiber, tube, sheet and honeycomb structures made of ceramic materials. Generally speaking, for thermoplastic extrusion to be successful, it is necessary that the binder system used consists of a major and a minor binder component, a plasticizer and a surfactant to ensure a good wetting of the ceramic powder. 

Rotogravure Inks. Since there are no mbber or plastic components in contact with the solvents contained in gravure ink formulations, it is permissible to use solvents such as ketones and aromatic hydrocarbons which cannot be tolerated in flexo inks. This provides the gravure ink formulator with much greater latitude in regard to binder selection. In other respects the compositions generally are similar. 

The uniqueness of methyl methacrylate as a plastic component accounts for its industrial use in this capacity, and it far exceeds the combined volume of all of the other methacrylates. In addition to plastics, the various methacrylate polymers also find appHcation in sizable markets as diverse as lubricating oil additives, surface coatings (qv), impregnates, adhesives (qv), binders, sealers (see Sealants), and floor poHshes. It is impossible to segregate the total methacrylate polymer market because many of the polymers produced are copolymers with acrylates and other monomers. The total 1991 production capacity of methyl methacrylate in the United States was estimated at 585,000 t/yr. The worldwide production in 1991 was estimated at about 1,785,000 t/yr (3). 

Adhesives. Poly(vinyl alcohol) is used as a component in a wide variety of general-purpose adhesives to bond ceUulosic materials, such as paper and paperboard, wood textiles, some metal foils, and porous ceramic surfaces, to each other. It is also an effective binder for pigments and other finely divided powders. Both fully and partially hydrolyzed grades are used. Sensitivity to water increases with decreasing degree of hydrolysis and the addition of plasticizer. Poly(vinyl alcohol) in many appHcations is employed as an additive to other polymer systems to improve the cohesive strength, film flexibiUty, moisture resistance, and other properties. It is incorporated into a wide variety of adhesives through its use as a protective coUoid in emulsion p olymerization. 

Plastic explosives contain one or more of the explosives listed above, moulded in an inert, flexible binder. Because powders do not readily hold a shape and TNT is the only common melt-castable explosive, most of the explosive powders (RDX, HMX, PETN, 1,3,5-triamino-2,4,6-trinitrobenzene (TATB)) are plasticized to make a mouldable material, for example, C-4, Semtex H, PE4, sheet explosive. A variety of plasticizers are added, but the maximum level is usually 10-15% because most plasticizers are inert and would degrade explosive output. Plastic explosives were originally developed for convenient use in military demolitions but have since been widely used in terrorist bombs. For detection techniques that rely on vapour signatures, such as canine olfaction, it is worth considering that the plasticizer is much more volatile than the explosive component. 

Hydrocarbon polymers (HCP) are used not only as fuel components but also as binders of crystalline oxidizers and metal powders in the formulation of pyrolants, similar to composite propellants and plastic-bonded explosives. There are many types of HCP, the physicochemical properties of which are dependent on their molecular structures. The viscosity, molecular mass, and functionality of the poly-... 

Thermosets A number of thermosets have been used as adhesives. Phenolic resins were used as adhesives by Leo Baekeland in the early 1900s. Phenolic resins are still used to bind together thin sheets of wood to make plywood. Urea resins have been used since 1930 as binders for wood chips in the manufacture of particle board. Unsaturated polyester resins are used for body repair and PUs are used to bond polyester cord to rubber in tires, and vinyl film to particle board, and to function as industrial sealants. Epoxy resins are used in the construction of automobiles and aircraft and as a component of plastic cement. 

This structure has superior water-resistant properties in comparison to conventional polyols used for PU synthesis. Room temperature cures are easily obtained with typical urethane catalysts. Short chain diols, fillers and plasticizers may also be used in their formulations in order to vary physical properties. Formulations usually with NCO/OH ratio of 1.05 are used for this purpose. Such urethanes are reported to be flexible down to about -70 °C. HTPB is regarded as a work horse binder for composite propellants and PBXs. HTPB also successfully competes with widely used room temperature vulcanizing (RTV) silicones and special epoxy resins for the encapsulation of electronic components. HTPB-based PUs are superior in this respect as epoxy resins change their mechanical properties widely with temperature. 

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