Other Products from Elemental Sulfur

Sulfur dioxide, which is mostly made by burning sulfur and is usually marketed as the liquid (normal bp — 10°C), has several uses  

Not all sulfur trioxide is converted to sulfuric acid. Although the normal liquid range of SO3 is narrow (17-45 °C), it is produced as the liquid for use in the sulfonation of some aromatic organic compounds. The vapor in an airstream is used to produce alkyl sulfonates for use as detergents. 

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Total 1991 world production of sulfur in all forms was 55.6 x 10 t. The largest proportion of this production (41.7%) was obtained by removal of sulfur compounds from petroleum and natural gas (see Sulfurremoval and recovery). Deep mining of elemental sulfur deposits by the Frasch hot water process accounted for 16.9% of world production mining of elemental deposits by other methods accounted for 5.0%. Sulfur was also produced by roasting iron pyrites (17.6%) and as a by-product of the smelting of nonferrous ores (14.0%). The remaining 4.8% was produced from unspecified sources. 

A sour natural gas stream can be anaerobically desulfurized by a process, which employs a consortium of chemoautotrophic bacteria (ATCC 202177). The H2S and other sulfur species are converted into elemental sulfur, which is recovered as a product [287], The process conditions involve pressures lower than 1000 psi and temperatures up to 60°C. Sulfur content might be diminished from 10,000 ppm H2S to pipeline standards of <4ppm. Further, C02 content can be reduced as well from levels as high as 10% to <2%. 

Sulfur is an element found in many common minerals, such as galena (PbS), pyrite (fool s gold, FeSj), sphalerite (ZnS), cinnabar (HgS), and celestite (SrSO ), among others. About 1/4 of all sulfur procured today is recovered from petroleum production. The majority of sulfur is the result of or a by-product of mining other minerals from the ores containing sulfur. 

Smelter Acid. If acid is produced involuntarily, as in a smelter operation, it is possible to estimate the cost of acid production in the same manner as that for an elemental sulfur acid plant. To the smelter, however, acid output is simply a mandated concomitant of the process required to produce the metal. Depending on the location of the smelter, the sources of demand, the size of the market, and competition from other producers, the acid sale price may or may not be sufficiently high even to yield a positive net-back, much less a desired rate of return on investment for the acid portion of the operation. This situation does not necessarily lead to closure. Positive or negative, the effect should be registered only in the overall profitability of the entire smelter operation. 

In addition to the sulfur compounds listed above, hydrogen sulfide has been found in many crude petroleums. Elemental sulfur has been definitely found in several crude petroleums by API Research Project 48 (23). Although Birch and Norris (5) isolated several disulfides from the spent caustic used in treating gasoline from Iranian petroleum, these compounds may have resulted from the oxidation of the thiols and their presence in the original petroleum is regarded as doubtful. Other types of sulfur compounds, such as thiophenes and aromatic thiols, have been identified in cracked petroleum products, but the presence of such compounds in naturally occurring petroleums has not yet been established. 

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