Nitrile hydratase nicotinamide production

FIGURE 17.19 Nitrile hydratase-catalyzed production of nicotinamide. 

Nitrile hydratase (NHase) catalyzes the hydration of nitriles to amides (Figure 1.11) and has been used for production of acrylamide and nicotinamide at large scale. NHases are roughly... 

In basic chemicals, nitrile hydratase and nitrilases have been most successful. Acrylamide from acrylonitrile is now a 30 000 tpy process. In a product tree starting from the addition of HCN to butadiene, nicotinamide (from 3-cyanopyridine, for animal feed), 5-cyanovaleramide (from adiponitrile, for herbicide precursor), and 4-cyanopentanoic acid (from 2-methylglutaronitrile, for l,5-dimethyl-2-piperidone solvent) have been developed. Both the enantioselective addition of HCN to aldehydes with oxynitrilase and the dihydroxylation of substituted benzenes with toluene (or naphthalene) dioxygenase, which are far superior to chemical routes, open up pathways to amino and hydroxy acids, amino alcohols, and diamines in the first case and alkaloids, prostaglandins, and carbohydrate derivatives in the second case. 

Biotransformations for the synthesis of asymmetric compounds can be divided into two types of reactions those where an achiral precursor is converted into a chiral product (true asymmetric synthesis) and those involving the resolution of a racemic mixture. Both types of reaction are used at Lonza, which is a leading producer of intermediates for the life science industry. Lonza also uses biocatalysis for the synthesis of achiral molecules, for example, an immobilized whole-cell biocatalyst is used for the nitrile hydratase-catalyzed synthesis of thousands of tons per year of nicotinamide from 3-cyanopyridine. 

This nitrile hydratase acts also on other nitriles with yields of 100%. The most impressive example is the conversion of 3-cyanopyridine to nicotinamide. The product concentration is about 1 465 g L-1. This conversion (1.17 g L l dry cell mass) can be named pseudocrystal enzymation , since at the start of the reaction the educt is solid and with ongoing reaction it is solubilized. 

Production of acrylamide (Fig. 13) by hydration of acrylonitrile under the action of the intracelluar nitrile hydratase in Rhodococcus rhodochrous (Nitto Chemical Industry Co., Ltd., fed-batch process). The annual production amounts to >30000 tons (see also Table 6). Acrylamide is one of the most important commodity chemicals and is required in large quantities as the pre-polymer of polyacrylamide that is widely used in polymer and floccu-lent applications. The advantages of this hydratase approach in comparison with the classical chemical nitrile hydration are higher product end concentration, quantitative yields, no formation of acrylic acid, no need for copper catalyst, and only five chemical/technical operations instead of seven [73,112,113,171]. An analogous process for nicotinamide is being commercialized by Lonza (see also section 6). 

The production of amides from nitriles has been studied by several workers, and most of them focused on the accumulation of acetamide from acetonitrile [126,133-136]. The enz3nnatic production of acrylamide from acrylonitrile by nitrile hydratase of P. chlororaphis B23, Rhodococcus sp. N-774, and Klebsiella pneumoniae, respectively has been reported [137-142]. These microorganisms exhibited a high nitrile hydratase activity and a low amidase activity, allowing the accumulation of the corresponding amide. Nagasawa et al. optimized the reaction conditions for the production of nicotinamide by a nitrile hydratase, found in Rhodococcus rhodochrous Jl. The enzyme contains cobalt, and shows high activity towards 3-cyanopyridine [143,144]. 

Nitrile hydratases (NHases) catalyze the hydration of organic nitriles to amides under very benign reaction conditions (neutral aqueous environment and room temperature) and therefore offer a chemoselective alternative to classical approaches, where functional group compatibility is often limited due to the harsh acidic or basic solutions used [1], Starting with their application in acrylamide production [2,3], this enzyme class is one of the most prominent in industrial processes with respect to production volume (>3 X 10 kg/a for acrylonitrile hydration) [4]. Hence, Lonza (Switzerland) uses a nitrile hydratase to convert 3-cyanopyridine into nicotinamide (6 X 10 tons/year). Very recently, a one-pot industrial protocol for the synthesis of a chiral intermediate for dlastatin was published that employed a nitrile hydratease/amidase approach [5],... 

Besides a highly active nitrile hydratase employed in the industrial production of acrylamide and nicotinamide [7-10] and a nitrilase [14,20-22], R. rhodochrous J1 contains an amidase with a high (5)-specificity in the hydrolysis of 2-phenylpropionamide. The corresponding gene was cloned and overexpressed in E. coli [71,72]. The recombinant enzyme was used for the preparation of (5)-2-phenylpropionic acid with high enantiomeric purity (Fig. 24) but could not recognize the configuration of 2-chloropropionitrile presumably due to the requirement of a bulky moiety for enantioselectivity. 

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