Nickel solvents

Fig. 7.5 The effect of temperature on the loading and separation of cobalt and nickel. Solvent 15vol% DEHPA 5vol% TBP 80vol% kerosene.

Printing Lead, chrome, antimony, nickel, solvents (tduene, xylene, alcohols)... 

Production of MgO and regeneration of HCI by pyrohydroiysis of bleed stream from the magnesium chloride containing raffinate from the nickel solvent extraction stage. The resulting MgO can be used for pH control as well as precipitation of Ni and Co compounds from their respective preg strip solutions. Excess MgO produced can be sold. 

Insoluble in water, soluble in organic solvents b.p. — 15°C. Prepared by treating 1,4-dibromo-butane with metallic sodium. Reduced to n-butane by hydrogen at 200" C in presence of nickel catalysts. 

C, b.p. 81"C. Manufactured by the reduction of benzene with hydrogen in the presence of a nickel catalyst and recovered from natural gase.s. It is inflammable. Used as an intermediate in the preparation of nylon [6] and [66] via caprolactam and as a solvent for oils, fats and waxes, and also as a paint remover. For stereochemistry of cyclohexane see conformation. U.S. production 1980 1 megatonne. 

CH3CH1CH2CH2OCH2CH2OH. Colourless liquid with a pleasant odour b.p. 17rC. Manufactured by heating ethylene oxide with 1-butanol in the presence of nickel sulphate as a catalyst. Used as a solvent in brushing lacquers. 

The selective addition of the second HCN to provide ADN requires the concurrent isomerisation of 3PN to 4-pentenenitrile [592-51 -8] 4PN (eq. 5), and HCN addition to 4PN (eq. 6). A Lewis acid promoter is added to control selectivity and increase rate in these latter steps. Temperatures in the second addition are significandy lower and practical rates may be achieved above 20°C at atmospheric pressure. A key to the success of this homogeneous catalytic process is the abiUty to recover the nickel catalyst from product mixture by extraction with a hydrocarbon solvent. 2-Methylglutaronitrile [4553-62-2] MGN, ethylsuccinonitfile [17611-82-4] ESN, and 2-pentenenitrile [25899-50-7] 2PN, are by-products of this process and are separated from adiponitrile by distillation. 

Reppe s work also resulted in the high pressure route which was estabUshed by BASF at Ludwigshafen in 1956. In this process, acetylene, carbon monoxide, water, and a nickel catalyst react at about 200°C and 13.9 MPa (2016 psi) to give acryUc acid. Safety problems caused by handling of acetylene are alleviated by the use of tetrahydrofuran as an inert solvent. In this process, the catalyst is a mixture of nickel bromide with a cupric bromide promotor. The hquid reactor effluent is degassed and extracted. The acryUc acid is obtained by distillation of the extract and subsequendy esterified to the desked acryhc ester. The BASF process gives acryhc acid, whereas the Rohm and Haas process provides the esters dkecdy. 

In addition, solvent extraction is appHed to the processing of other metals for the nuclear industry and to the reprocessing of spent fuels (see Nuclearreactors). It is commercially used for the cobalt—nickel separation prior to electrowinning in chloride electrolyte. Both extraction columns and mixer-settlers are in use. 

Tetramethylcyclobutadiene dichloride [76404-16-5] can be prepared by reaction of nickel carbonyl and 3,4-dichlorotetramethylcyclobutene (CBD) in polar solvents (103). The complex is black-violet, mp 185°C (dec). 

Nickel and other transition metals function as solvent-catalysts for the transformation of carbon species into the diamond aHotrope. At temperatures high enough to melt the metal or metal—carbon mixture and at pressures high enough for diamond to be stable, diamond forms by what is probably an electronic mechanism (see Carbon, diamond-synthetic). 

Other Specialty Chemicals. In fuel-ceU technology, nickel oxide cathodes have been demonstrated for the conversion of synthesis gas and the generation of electricity (199) (see Fuel cells). Nickel salts have been proposed as additions to water-flood tertiary cmde-oil recovery systems (see Petroleum, ENHANCED oil recovery). The salt forms nickel sulfide, which is an oxidation catalyst for H2S, and provides corrosion protection for downweU equipment. Sulfur-containing nickel complexes have been used to limit the oxidative deterioration of solvent-refined mineral oils (200). 

The solvent is 28 CC-olefins recycled from the fractionation section. Effluent from the reactors includes product a-olefins, unreacted ethylene, aluminum alkyls of the same carbon number distribution as the product olefins, and polymer. The effluent is flashed to remove ethylene, filtered to remove polyethylene, and treated to reduce the aluminum alkyls in the stream. In the original plant operation, these aluminum alkyls were not removed, resulting in the formation of paraffins (- 1.4%) when the reactor effluent was treated with caustic to kill the catalyst. In the new plant, however, it is likely that these aluminum alkyls are transalkylated with ethylene by adding a catalyst such as 60 ppm of a nickel compound, eg, nickel octanoate (6). The new plant contains a caustic wash section and the product olefins still contain some paraffins ( 0.5%). After treatment with caustic, cmde olefins are sent to a water wash to remove sodium and aluminum salts. 

Shell Higher Olefins Process (SHOP). In the Shell ethylene oligomerization process (7), a nickel ligand catalyst is dissolved in a solvent such as 1,4-butanediol (Eig. 4). Ethylene is oligomerized on the catalyst to form a-olefins. Because a-olefins have low solubiUty in the solvent, they form a second Hquid phase. Once formed, olefins can have Htfle further reaction because most of them are no longer in contact with the catalyst. Three continuously stirred reactors operate at ca 120°C and ca 14 MPa (140 atm). Reactor conditions and catalyst addition rates allow Shell to vary the carbon distribution. 

The chain-growth catalyst is prepared by dissolving two moles of nickel chloride per mole of bidentate ligand (BDL) (diphenylphosphinobenzoic acid in 1,4-butanediol). The mixture is pressurized with ethylene to 8.8 MPa (87 atm) at 40°C. Boron hydride, probably in the form of sodium borohydride, is added at a molar ratio of two borohydrides per one atom of nickel. The nickel concentration is 0.001—0.005%. The 1,4-butanediol is used to solvent-extract the nickel catalyst after the reaction. 

The reactor outlet is flashed to remove ethylene which is then compressed and recycled a-olefins are separated from the solvent that contains the catalyst, treated to remove catalyst, and then distilled into commercial fractions. Most of the catalyst in the solvent is recycled but a portion is purged. The catalyst in the purge stream is recovered by reducing the oxidized nickel with boron hydride. 

The zwitterion (6) can react with protic solvents to produce a variety of products. Reaction with water yields a transient hydroperoxy alcohol (10) that can dehydrate to a carboxyUc acid or spHt out H2O2 to form a carbonyl compound (aldehyde or ketone, R2CO). In alcohoHc media, the product is an isolable hydroperoxy ether (11) that can be hydrolyzed or reduced (with (CH O) or (CH2)2S) to a carbonyl compound. Reductive amination of (11) over Raney nickel produces amides and amines (64). Reaction of the zwitterion with a carboxyUc acid to form a hydroperoxy ester (12) is commercially important because it can be oxidized to other acids, RCOOH and R COOH. Reaction of zwitterion with HCN produces a-hydroxy nitriles that can be hydrolyzed to a-hydroxy carboxyUc acids. Carboxylates are obtained with H2O2/OH (65). The zwitterion can be reduced during the course of the reaction by tetracyanoethylene to produce its epoxide (66). 

The mixture can be separated by distillation. The primary phosphine is recycled for use ia the subsequent autoclave batch, the secondary phosphine is further derivatized to the corresponding phosphinic acid which is widely employed ia the iadustry for the separation of cobalt from nickel by solvent extraction. With even more hindered olefins, such as cyclohexene [110-83-8] the formation of tertiary phosphines is almost nondetectable. 

Solvent Extraction Reagents. Solvent extraction is a solution purification process that is used extensively in the metallurgical and chemical industries. Both inorganic (34,35) and organic (36) solutes are recovered. The large commercial uses of phosphine derivatives in this area involve the separation of cobalt [7440-48-4] from nickel [7440-02-0] and the recovery of acetic acid [61-19-7] and uranium [7440-61-1]. 

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