Nickel process energy

The most efficient processes in Table I are for steel and alumintim, mainly because these metals are produced in large amounts, and much technological development has been lavished on them. Magnesium and titanium require chloride intermediates, decreasing their efficiencies of production lead, copper, and nickel require extra processing to remove unwanted impurities. Sulfide ores produce sulfur dioxide (SO2), a pollutant, which must be removed from smokestack gases. For example, in copper production the removal of SO, and its conversion to sulfuric acid adds up to 8(10) JA g of additional process energy consumption. In aluminum production disposal of waste ciyolite must be controlled because of possible fiuoride contamination. 

Several economic evaluations of the nickel process as compared with the rhodium process, made by Halcon and by independent consultants, agreed that there is savings of about Iq/lb of acetic acid in favor of the nickel process. The difference is derived essentially from utility savings due to the higher reaction rate, simplified separation and lower water concentration. The nickel process consumes less than half the energy needed for the rhodium-catalyzed process. The catalyst inventory, and the equipment needed for its recovery contribute to the higher cost of production in the rhodium case. 

The nickel oxide modification obtained electrochemicaHy in KOH electrolyte contained potassium ion and its nickel oxidation level are higher than that of NiO 5. Conclusions regarding the transitions between the reduced and oxidized products within the two series are that the redox process was not reversible and although the oxidized phases of the P- and the y-nickel hydroxides differ in energy contents, differences in analyses and x-ray patterns are not significant. 

Dry cells (batteries) and fuel cells are the main chemical electricity sources. Diy cells consist of two electrodes, made of different metals, placed into a solid electrolyte. The latter facilitates an oxidation process and a flow of electrons between electrodes, directly converting chemical energy into electricity. Various metal combinations in electrodes determine different characteristics of the dry cells. For example, nickel-cadmium cells have low output but can work for several years. On the other hand, silver-zinc cells are more powerful but with a much shorter life span. Therefore, the use of a particular type of dry cell is determined by the spacecraft mission profile. Usually these are the short missions with low electricity consumption. Diy cells are simple and reliable, since they lack moving parts. Their major drawbacks are... 

The thermodynamic properties of magnesium make it a natural choice for use as an anode material in rechargeable batteries, as it may provide a considerably higher energy density than the commonly used lead-acid and nickel-cadmium systems, while in contrast to Pb and Cd, magnesium is inexpensive, environmentally friendly, and safe to handle. However, the development of Mg-ion batteries has so far been limited by the kinetics of Mg " " diffusion and the lack of suitable electrolytes. Actually, in spite of an expected general similarity between the processes of Li and Mg ion insertion into inorganic host materials, most of the compounds that exhibit fast and reversible Li ion insertion perform very poorly in Mg " ions. Hence, there... 

According to the free energy change associated with the pertinent reaction, nickel will form nickel tetracarbonyl at low temperatures, and this carbonyl will become unstable and revert back to nickel and carbon monoxide at moderate temperatures. The Mond process for refining nickel is based on these features. In this process, impure nickel is exposed to carbon monoxide gas at 50 °C, whereby volatile nickel tetracarbonyl (Ni(CO)4) forms. No impurity present in the crude nickel reacts with carbon monoxide. Since formation of the... 

Electrorefining has been used for the purification of many common as well as reactive metals. It has been seen that the emf or the potential required for such a process is usually small because the energy needed for the reduction of the ionic species at the cathode is almost equal to that released by the oxidation of the crude metal at the anode. Some metals, such as copper, nickel, lead, silver, gold, etc., are refined by using aqueous electrolytes whereas molten salt electrolytes are necessary for the refining of reactive metals such as aluminum,... 

When the flowsheet is complex and involves numerous process steps, a low-energy efficiency will result. The metals titanium and magnesium are difficult to reduce, and their production involves chloride intermediates which are produced from the oxide raw materials. Titanium requires magnesium or sodium as the reducing agent, and these metals are themselves obtained by electrolytic processes which are energy-intensive. Another feature which may add to the complexity of the process flowsheet is the need to separate impurities and by-products using special processes this is the case with copper, lead, and nickel. 

In addition to the energy savings, the new process also has substantial environmental benefits. Along with the elimination of lead and nickel gases, carbon dioxide, carbon monoxide, and nitrogen oxide emissions from combustion will decrease. The consumption of refractory (a heat-resisting... 

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